
Fuel cells are electrochemical energy conversion devices that use hydrogen and oxygen to generate electricity, heat, and water. They are highly efficient, reliable, and clean, with no carbon dioxide emissions. Fuel cells can be used in a wide range of applications, from powering laptops to space shuttles, and can be especially useful for providing power during undersupply and storing power during oversupply. While fuel cells do not need to be recharged, the storage of hydrogen fuel in tanks is a key challenge for the advancement of fuel cell technologies. This is because hydrogen has a low energy density, requiring large volumes for storage, and the process of storing and delivering it is energy-intensive.
| Characteristics | Values |
|---|---|
| Hydrogen storage | Requires energy to cool hydrogen down to a liquid state or to put it into tanks under high pressure |
| Requires large-volume systems that store hydrogen in gaseous form | |
| Requires enough hydrogen to provide a driving range of more than 300 miles | |
| Requires large storage volumes for light-duty vehicle platforms | |
| Requires 5-13 kg of hydrogen to meet the driving range for light-duty vehicle platforms | |
| Requires advanced pressure vessels capable of reaching 700 bar pressure | |
| Requires cold or cryo-compressed hydrogen storage with insulated pressure vessels | |
| Fuel cell energy storage | Can store power during oversupply |
| Can store energy from wind and solar power for use anytime, anywhere | |
| Can store hydrogen in a 500-US-gallon tank at 200 pounds per square inch | |
| Can store hydrogen in 12 storage tanks with fuel cells to provide an energy capacity of 560 V and 234 kWh | |
| Can store hydrogen in Type C storage tanks that can maintain 1200 kg of LH2 | |
| Can store carbon from an external source while generating power |
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What You'll Learn

Hydrogen fuel cells emit no pollutants or carbon dioxide
Hydrogen fuel cells work similarly to batteries but do not run down or need recharging. They consist of two electrodes—a negative electrode (anode) and a positive electrode (cathode)—with an electrolyte in between. Hydrogen fuel is fed to the anode, and air is fed to the cathode. At the anode, a catalyst separates the hydrogen molecules into protons and electrons, which take different paths to the cathode. The electrons pass through an external circuit, creating a flow of electricity, while the protons migrate through the electrolyte to the cathode, where they reunite with oxygen and the electrons to produce water and heat.
The environmental benefits of hydrogen fuel cells are significant. As they do not emit any pollutants or carbon dioxide, they help reduce the impact of the transportation sector on climate change. Additionally, they offer a high-energy, low-emission alternative to fossil fuels. Hydrogen fuel cells are more efficient than traditional internal combustion engines because they convert chemical energy directly into electrical energy, reducing energy loss from heat.
The use of hydrogen fuel cells in trucks and other vehicles can also balance range, weight, and refueling time. They can provide a similar range to diesel trucks and can be refueled in a comparable timeframe, allowing them to spend more time on the road and less time at charging stations. However, it is important to note that the sustainability of hydrogen-powered vehicles depends on the entire lifecycle of the vehicle, including production, operation, and disposal.
The cost of hydrogen fuel cells is also a consideration. While the cost of raw materials for batteries is a significant factor, the most expensive part of a fuel cell is manufacturing the fuel cell stack. To be competitive in the marketplace, the cost of fuel cells will need to decrease substantially without compromising performance. However, with advancements in technology and increasing production, it is expected that the cost of fuel cells will become more comparable to their hybrid counterparts in the coming years.
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Fuel cells can be used for stationary power production
FuelCell Energy’s plants are designed to be safe, clean, reliable, and highly efficient. They use a fuel and air electrochemical reaction to produce electrons. The electrochemical reaction of oxygen in the air consumes electrons, and connecting the two produces the current of usable electrical power. All fuel cells contain a layer between the electrodes called an electrolyte layer. The electrolyte has ions that move between the fuel and air electrodes to keep the charge neutral between the electrodes as they produce and consume electrons.
There are many different types of stationary fuel cells, so efficiencies vary, but most are between 40% and 60% energy efficient. However, when the fuel cell's waste heat is used to heat a building in a cogeneration system, this efficiency can increase to 85%. This is significantly more efficient than traditional coal power plants, which are only about one-third energy efficient. Assuming production at scale, fuel cells could save 20–40% on energy costs when used in cogeneration systems.
Phosphoric acid fuel cells (PAFCs) are used for stationary power production in hotels, hospitals, grocery stores, and office buildings, where waste heat can also be used. They operate at about 200°C and are typically used in modules of 400 kW or greater. Molten carbonate fuel cells are used in a variety of medium-to-large-scale stationary applications, where their high efficiency produces net energy savings. Their high-temperature operation (approximately 600°C) enables them to internally reform fuels such as natural gas and biogas. Solid oxide fuel cells are also being developed for use in a variety of stationary power applications.
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Fuel cells can be used in vehicles
Additionally, fuel cells are more environmentally friendly than traditional combustion engines. Hydrogen fuel cells, for example, only emit water and do not produce any carbon dioxide or air pollutants that contribute to smog and health issues. Furthermore, fuel cells are quiet during operation due to their limited moving parts, making them ideal for use in densely populated areas.
The U.S. Department of Energy (DOE) has set durability targets for fuel cell systems in vehicles. For light-duty vehicles, the target is 8,000 hours, while heavy-duty trucks are expected to last 30,000 hours. These targets take into account realistic operating conditions such as starting and stopping, temperature changes, fuel impurities, and humidity, which can impact the chemical and mechanical stability of the fuel cell system.
FuelCell Energy's carbonate fuel cells are designed to be safe, clean, reliable, and highly efficient. They can provide electricity for sites like universities or hospitals, and their modular design allows them to scale up to meet a site's energy needs.
While fuel cells offer advantages in vehicle applications, there are also some challenges. Cost, performance, and durability remain key barriers to their widespread adoption. Additionally, fuel cells require a continuous supply of fuel and oxygen to function, which may limit their practicality in certain situations.
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Fuel cells can be used to power buildings
Fuel cells consist of two electrodes—a negative electrode (or anode) and a positive electrode (or cathode)—sandwiched around an electrolyte. A fuel, such as hydrogen, is fed to the anode, and air is fed to the cathode. In a polymer electrolyte membrane fuel cell, a catalyst separates hydrogen atoms into protons and electrons, which take different paths to the cathode. The electrons go through an external circuit, creating a flow of electricity. The protons migrate through the electrolyte to the cathode, where they unite with oxygen and the electrons to produce water and heat.
FuelCell Energy's plants are designed to be safe, clean, reliable, and highly efficient. The electrochemical reaction of fuel produces electrons, and the electrochemical reaction of oxygen in the air consumes electrons. Connecting the two produces a current of usable electrical power. All fuel cells contain a layer between the electrodes called an electrolyte layer. The electrolyte has ions that move between the fuel and air electrodes to keep the charge neutral between the electrodes as they produce and consume electrons.
Fuel cells can be used for stationary power production in hotels, hospitals, grocery stores, and office buildings, where waste heat can also be used. Phosphoric acid fuel cells, for example, operate at about 200°C and are used in modules of 400 kW or greater. Molten carbonate fuel cells use a molten carbonate salt immobilized in a porous matrix that conducts carbonate ions as their electrolyte. They are used in a variety of medium-to-large-scale stationary applications, where their high efficiency produces net energy savings.
Fuel cells can also be used to power residential buildings. Combined heat and power (CHP) fuel cell systems, including micro-CHP systems, generate electricity and heat for homes, offices buildings, and factories. The system generates constant electric power and produces hot air and water from the waste heat. CHP systems have the potential to save primary energy as they can make use of waste heat, which is generally rejected by thermal energy conversion systems.
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Fuel cells can be used to power electronic devices
Fuel cells are made up of three segments: the anode, the electrolyte, and the cathode. The anode and cathode are electrodes, with negative and positive charges, respectively. A fuel, such as hydrogen, is fed to the anode, and air is fed to the cathode. In a hydrogen fuel cell, a catalyst at the anode separates the hydrogen molecules into protons and electrons. The electrons travel through an external circuit, creating a flow of electricity. The protons migrate through the electrolyte to the cathode, where they unite with oxygen and the electrons to produce water and heat. This process generates an electric current that can be used to power electrical devices.
Fuel cells can be used to power a wide range of electronic devices, from small devices like laptops and battery rechargers to larger applications like automobiles, submarines, and even space shuttles. Direct-methanol fuel cells (DMFCs) are particularly well-suited for powering portable electronic devices due to their higher energy density compared to hydrogen. Phosphoric acid fuel cells, which operate at around 200°C, are used for stationary power production in buildings such as hospitals and offices, where their waste heat can also be utilised. Solid oxide fuel cells, which operate at even higher temperatures of 700°C–1,000°C, can be used for stationary power applications and in auxiliary power devices for heavy-duty trucks.
The versatility of fuel cells is further demonstrated by their ability to power implantable devices like pacemakers and biosensors, potentially eliminating the need for traditional batteries. Additionally, fuel cells can be configured in stacks to scale up their power output, making them suitable for sites with higher energy demands, such as universities and hospitals.
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Frequently asked questions
A fuel cell is a device that generates electricity through an electrochemical reaction, not combustion. Fuel cells use hydrogen and oxygen to generate electricity, heat, and water.
Fuel cells do not store energy in tanks. They produce electricity and heat as long as fuel is supplied. Fuel cells can, however, be used for energy storage in reversible systems.
Fuel cells are clean, efficient, reliable, and quiet. They can operate at higher efficiencies than combustion engines and can be used in a wide range of applications, from powering vehicles to providing electricity for buildings.











































