
Whether or not to paint an OEM fuel tank is a matter of debate. Some people prefer the galvanised look of OEM tanks, while others opt to paint them for protection or aesthetic reasons. Painting a fuel tank can help to prevent rust, but it is not necessary for rust-proofing. Some people choose to paint their fuel tanks with clear lacquer or bright silver paint, while others use a black spray undercoat. It is important to note that painting the inside of a fuel tank can be challenging due to the need for rigorous preparation and the potential for the paint to bubble, flake, or delaminate.
Characteristics and values of OEM fuel tanks
| Characteristics | Values |
|---|---|
| Painting the fuel tank | Not necessary, but some prefer to paint for aesthetic reasons or to protect the tank from rust |
| Painting the straps | Recommended to paint satin black after light sanding or sandblasting |
| Protection from rust | Options include using a clear coat, applying a thin layer of oil or Boeshield, or waxing |
| Fuel resistance | Some paints may not adhere well to the tank and can be affected by fuel, such as gasoline lifting and bubbling the paint |
| Sealing the tank | Sealing the inside of the tank can help prevent rust, but there are mixed opinions on the effectiveness of different sealing methods |
| OEM tank look | OEM fuel tanks typically have a galvanized look, and some prefer to maintain this original appearance |
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What You'll Learn

Painting the outside of an OEM fuel tank
Preparation:
Before painting, it is essential to prepare the surface of the fuel tank properly. Start by roughing up the exterior of the tank with sandpaper to create a slightly abrasive surface. This step will help the paint adhere better to the tank. After sanding, wipe down the tank with a metal prep solution or a suitable solvent to ensure the surface is clean and free of any residue.
Priming:
Once the tank is prepared, apply a suitable primer, such as an etching primer, to the sanded surface. This will help the paint stick better and provide a more durable finish. Allow the primer to dry completely according to the manufacturer's instructions.
Painting:
When it comes to choosing paint, opt for a type that is resistant to fuel and suitable for metal surfaces. You can use a brush or a spray to apply the paint. If using a brush, ensure it is a suitable brush for metal surfaces, and brush on thin, even coats of paint, waiting the recommended amount of time between coats. If using a spray, hold the can about 8-12 inches away from the surface of the tank and spray in steady, even strokes, again, allowing the recommended drying time between coats.
Clear Coat (Optional):
Consider applying a clear coat to the painted surface for added protection and shine. A clear coat can be applied in the same way as the paint, either by brush or spray, and will give your paint job a more professional finish.
Drying and Curing:
After painting, allow the tank to dry completely in a well-ventilated area. Refer to the paint manufacturer's instructions for specific drying and curing times, as these may vary depending on the paint type and environmental conditions.
It is important to note that painting a fuel tank is optional and primarily for aesthetic purposes. Some OEM fuel tanks come with a galvanized finish, which does not require painting and provides adequate protection. However, if you choose to paint your fuel tank, following these steps will help you achieve a professional-looking and long-lasting finish.
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Painting the inside of an OEM fuel tank
Surface Preparation:
Before painting, it is crucial to prepare the surface of the fuel tank properly. Start by removing any existing fuel from the tank and ensuring it is thoroughly cleaned and dried. Use a hairdryer or heat gun to pipe hot air inside the fuel filler hole to eliminate all moisture. This step is critical as any remaining water can cause the paint or coating to lift, bubble, or delaminate.
Priming and Etching:
To ensure the paint adheres well to the metal surface, consider applying a primer or etching solution. Some products, like Eastwood Zinc-based spray, can provide a protective base layer. Lightly sand or sandblast the surface to create a rough texture that will help the paint grip better.
Painting Process:
When painting the inside of the fuel tank, use a paint specifically designed for fuel tanks, such as metallic urethane. Stir the paint thoroughly before use, as the good stuff often settles at the bottom. Pour the paint into the tank and rotate the tank periodically to ensure an even coating. Aim for a thin, consistent layer, avoiding thick puddles that can cause delamination and flaking.
Curing and Drying:
Maintain an optimal curing temperature of 72 degrees Fahrenheit for at least four days. You can use a heat gun or hot air to speed up the curing process, but be cautious not to overdo it. Ensure proper ventilation during curing, as the paint can emit a strong odour.
Final Steps:
After curing, carefully wipe off any excess paint from the exterior of the tank, as it can be challenging to remove once cured. Test the coating for adhesion and inspect for any signs of bubbling or flaking. If the coating appears stable, you can proceed with reassembling the fuel system components.
Remember, painting the inside of a fuel tank is a detailed process that requires patience and precision. Always follow the manufacturer's instructions for the specific paint or coating product you choose and take the necessary safety precautions during the entire process.
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OEM fuel tank paint options
Painting an OEM fuel tank is not necessary, but some choose to do so for aesthetic reasons or to protect the tank from rust.
Some prefer the galvanised look of OEM tanks and choose not to paint them. However, if you want to paint your fuel tank, there are a few options to consider. Firstly, it is important to prepare the surface of the tank properly to ensure that the paint adheres well. This may involve sanding or sandblasting the tank to create a rough surface for the paint to stick to. It is also crucial to ensure that the tank is clean and free of any rust or debris.
Once the surface is prepared, you can choose from a variety of paints specifically designed for fuel tanks. Some popular options include:
- Clear lacquer or clear coat: This option allows you to maintain the galvanised look while providing a protective layer.
- Silver paint: Silver paint is commonly used to give the tank a metallic look, and it can also make it more difficult for rust to reach the original metal.
- Black paint: Black paint is often chosen for its aesthetic appeal, especially if it matches the colour of the car.
- Zinc-based spray paint: A zinc coating can protect the tank from rust, but it is important to apply a thick enough coat to ensure effectiveness.
- Eastwood paint: Eastwood offers a range of paints, including a satin clear option to reduce the chance of rust without adding gloss.
When painting a fuel tank, it is important to avoid getting paint inside the tank, as it can lift and bubble. Additionally, it is crucial to allow the paint to dry and cure properly, following the manufacturer's instructions.
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OEM fuel tank paint application
Painting an OEM fuel tank is a common practice, and there are a variety of methods and products that can be used to achieve the desired result. The process of painting an OEM fuel tank typically involves several steps to ensure a durable and aesthetically pleasing finish. Here is a step-by-step guide for OEM fuel tank paint application:
Surface Preparation:
Firstly, it is essential to prepare the surface of the fuel tank before painting. This includes thoroughly cleaning the tank to remove any dirt, grease, or debris. Some people recommend using a degreaser or solvent to ensure the surface is clean and free of any contaminants. It is also common to use sandpaper to roughen the surface, creating a key for the paint to adhere better. This step is crucial, especially if you want to achieve a smooth and uniform finish.
Primer Application:
Before painting, it is advisable to apply a primer, which will enhance paint adhesion and provide a more durable finish. Choose a suitable primer, such as an etching primer, and apply it according to the manufacturer's instructions. Allow the primer to dry completely before proceeding to the next step.
Paint Selection:
Selecting the right paint for your OEM fuel tank is crucial. It is essential to choose a paint that is specifically designed for fuel tanks or automotive use. Some recommended options include satin black, argent silver, or galvanised spray paint. Additionally, consider using a clear coat or lacquer to protect the paint job and enhance its durability.
Painting Process:
When painting the fuel tank, it is recommended to use light coats rather than a single heavy coat. Allow each coat to dry thoroughly before applying the next one. The number of coats required may vary depending on the paint type and the desired finish. It is also important to follow the specific instructions provided by the paint manufacturer.
Drying and Curing:
After the final coat of paint has been applied, allow it to dry completely. The drying time may vary depending on the paint used and environmental conditions. Some paints may require a longer curing process to ensure maximum durability. Refer to the paint manufacturer's instructions for the recommended drying and curing times.
Additional Protection:
To further protect the paint job and the fuel tank, consider applying a thin layer of oil or a product like Boeshield. These products can help prevent rust and maintain the original look of the fuel tank. Additionally, regular maintenance and cleaning will ensure the paint job remains in good condition over time.
In summary, painting an OEM fuel tank requires careful preparation, the right choice of paint and protective products, and a methodical application process. Following these steps will help ensure a durable and aesthetically pleasing finish for your fuel tank.
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OEM fuel tank paint drying and curing
OEM fuel tanks are often galvanized, and many prefer to preserve this look. However, some opt to paint their fuel tanks to protect them from corrosion and rust. Painting a fuel tank involves several steps, including surface preparation, priming, and applying the paint itself. The paint must then be allowed to cure and dry thoroughly, which is a critical step in the painting process.
Drying and curing times for fuel tank paint can vary depending on the coating type and environmental conditions. It can range from several hours to a few days. For example, epoxy coatings are commonly used due to their robustness and versatility, but they require proper curing, which may involve air-drying, heat, or UV light.
To ensure a durable finish, it is crucial to allow the paint enough time to cure fully before exposing the fuel tank to any elements. Complete curing can take up to 24-48 hours, depending on the paint type. During this time, it is essential to maintain optimal temperature and humidity levels to facilitate the drying process. Aim for temperatures around 70-85°F and humidity levels below 85% for ideal drying conditions.
Additionally, it is important to resist the temptation to touch or handle the fuel tank prematurely. Premature handling can lead to smudges, smears, or indentations in the paint job. Instead, exercise patience and allow the paint to cure and dry completely. To check if the paint is dry, lightly touch an inconspicuous area of the fuel tank to test for any tackiness. If there is no stickiness, it indicates that the curing and drying process is likely complete.
By following the manufacturer's instructions and allowing adequate drying and curing time, you can achieve a professional-looking finish that enhances the aesthetic appeal of your vehicle while also providing protection and durability to your fuel tank.
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Frequently asked questions
OEM fuel tanks do not need to be painted as they are galvanized. However, some people choose to paint them to improve their appearance or to protect them from rust.
Painting an OEM fuel tank can improve its appearance and make it look newer. Some types of paint can also protect the tank from rust.
Painting an OEM fuel tank can be time-consuming and may not always be effective in preventing rust. It can also be difficult to get the paint to stick to the galvanized surface, and the paint may bubble or flake off over time.











































