
Fuel coolers are devices that sit between the pump and the fuel rails, routing incoming fuel through a cooler before it reaches the combustion chamber, resulting in lower temperatures, less knock, and more power. They are often used in high-performance cars and race cars, but some people also add them to their street cars. Fuel coolers can help preserve the pump and eliminate the risk of pump failure, as well as improve engine performance by keeping the fuel cool. However, there are safety concerns about having a fuel cooler in the event of a crash, and some people suggest alternatives such as heat shielding or fuel chillers.
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What You'll Learn

Fuel coolers are used in race and rally cars
Fuel coolers are inline devices installed in the fuel line itself. They incorporate various cooling mechanisms, such as heat exchangers or fans, to cool the fuel as it passes through the system. Cool cans are also used to cool fuel and are installed between the fuel pump and carburettor. They are compact, cylindrical containers that utilise heat exchange technology to dissipate heat from the fuel.
Fuel coolers are particularly useful in race and rally cars due to their high fuel pressure and high engine revs, which cause the fuel to heat up. Additionally, the heat from the exhaust, the differential, and the air blowing under the car from the radiator can rise up to the fuel tank, creating a heat reservoir. This heat can cause the fuel to expand and lose octane, affecting engine performance.
Some people choose to add fuel coolers to their race or rally cars to preserve the fuel pump and prevent failure. However, others express safety concerns about having a fuel cooler in the event of a crash, as it may cause a large amount of fuel to spray out. The placement of the fuel cooler is, therefore, an important consideration.
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Fuel coolers can be mounted under the car
Fuel coolers are devices that help regulate the temperature of the fuel in a vehicle's system. They are particularly beneficial for vehicles with high-performance engines or those operating under extreme conditions, as they can improve overall engine performance and prevent fuel vaporization.
When considering mounting a fuel cooler under a car, there are several factors to keep in mind. Firstly, the location of the fuel cooler is crucial. It should be mounted away from direct heat sources, such as the engine or exhaust, to ensure its effectiveness and safety. Some car owners prefer to keep the fuel cooler underneath the car, above the rear axle, to preserve the pump and eliminate the risk of pump failure. This location also allows for easier access during servicing.
Another consideration is the type of fuel cooler to be used. Cool cans, for example, are compact, cylindrical containers that are typically installed between the fuel pump and carburetor. They utilize heat exchange technology to dissipate heat from the fuel. When choosing a cool can or fuel cooler, it is essential to select one that is specifically designed for the vehicle's make, model, and fuel system to ensure proper fitment and functionality.
Additionally, the cooling capacity of the fuel cooler should be taken into account. The cooling capacity required will depend on the vehicle's specific fuel cooling needs, which are influenced by factors such as engine performance and operating conditions. It is beneficial to consult with specialists or conduct research to determine the most suitable option for your vehicle.
Mounting a fuel cooler under the car can provide several advantages, including improved fuel efficiency, enhanced engine performance, and protection against fuel pump failure. However, it is important to carefully consider the specific requirements of your vehicle and select a fuel cooler that is appropriately designed and has the right cooling capacity.
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Cooler fuel can lead to more power
Another approach is to use a Liebig-type cooler, which involves surrounding the fuel line with a bigger pipe and passing coolant through the larger pipe. This can be controlled with a switch to turn it on and off, reducing the number of connections in the fuel line that could fail.
Additionally, some people have suggested adding heat-reflective shielding to the tank and wrapping the exhaust, or even eliminating the pump in the tank and placing one in a cooler location underneath the car.
Cooling the fuel itself can also lead to more power. For example, E85 fuel runs cooler and provides more power due to its higher oxygen content. Similarly, cooling the fuel can make it denser, allowing more fuel to enter the combustion chamber and potentially generating more power. This has been demonstrated through experiments with radio-controlled cars, where cooler fuel temperatures resulted in increased performance.
However, it is important to note that some people have expressed concerns about the safety of fuel coolers, especially if they are mounted in front of the car. Additionally, while cooler fuel can enhance power, it may not always lead to significant performance gains.
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Fuel coolers can prevent pump failure
Fuel coolers are used in race and rally cars, and some high-performance cars have a small oil cooler in the fuel line. However, some people are uncomfortable with the idea of a fuel cooler in front of the car due to safety concerns. There is also a concern that adding a fuel cooler introduces more potential failure points.
Some alternatives to installing a fuel cooler include adding heat shielding around the mufflers, putting the pump under the car, and filling up the tank in the middle of the day.
There are several fuel chillers on the market, and some people have built their own. One example is a Liebig type cooler, which involves surrounding the fuel line with a bigger pipe and passing coolant through the bigger pipe. Another example is a spiral loop in the line if there is enough space. A third option is to use a small heatsink style in-line cooler.
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Cool cans are an alternative to fuel coolers
Cool cans and fuel coolers are both designed to reduce fuel temperature and improve engine performance. Cool cans are compact, cylindrical containers installed between the fuel pump and carburettor, utilising heat exchange technology to dissipate heat from the fuel. Fuel coolers, on the other hand, are inline devices installed in the fuel line, employing mechanisms such as heat exchangers or fans to cool the fuel as it passes through.
Cool cans, also known as "cool cans for fuel", are an alternative to fuel coolers that serve a similar purpose of cooling the fuel to prevent vapor lock and improve engine performance. They are particularly beneficial for vehicles with high-performance engines or those operating under extreme conditions, as they help regulate fuel temperature. Cool cans are typically installed between the fuel pump and carburettor, utilising heat exchange technology to dissipate heat and prevent fuel vaporisation. This results in more consistent fuel delivery, increased power, and improved fuel efficiency.
The choice between a cool can and a fuel cooler depends on the vehicle's setup and application requirements. Cool cans are generally more compact and may be preferred for their ease of installation and additional cooling capacity. Fuel coolers, on the other hand, are inline devices that integrate directly into the fuel line, making them more suitable for certain vehicle configurations. The cost of these components can vary, typically ranging from $50 to $300, depending on factors such as brand, design, and additional features.
In addition to their functionality, cool cans were once popular among car enthusiasts for aesthetic reasons. Some car owners installed cool cans simply for looks, without necessarily understanding their purpose. However, their popularity has waned over time, with some users citing the inconvenience of draining and repacking as a reason for their decline.
When considering the use of cool cans or fuel coolers, it is important to research different options and choose the one that best fits your specific fuel cooling needs, budget, and vehicle requirements. Additionally, it is worth noting that fuel cooling is particularly important for certain types of vehicles, such as race cars, rally cars, and high-performance cars, where maintaining optimal fuel temperature is crucial for performance and engine health.
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Frequently asked questions
Fuel coolers help to cool the fuel in the tank, which can increase in temperature due to ambient air temperatures or engine heat. Cooler fuel produces more power and fuel coolers can also preserve the pump and eliminate the risk of pump failure.
Fuel coolers can prevent the accumulation of hot spots in the cylinder or rotor housing, which can cause detonation. Cooler fuel also results in lower temps and less knock.
Alternatives to a fuel cooler include adding heat-reflective shielding to the tank and exhaust, or using a cool can, which is a compact cylindrical container that is installed between the fuel pump and carburetor.
Steel or aluminium lines are best, with custom coolers warranting custom lines. Rubber cooler lines are prone to leaking.










































