
Tuning a car can be a great way to improve its fuel efficiency and save money on gas. While some may associate car tuning with increased fuel consumption for improved performance, there are ways to optimise a car's fuel efficiency through tuning. This includes improving the volumetric efficiency by allowing the engine to breathe easier, reducing vehicle weight, and using the correct grade of oil. However, it's important to note that achieving better fuel efficiency also depends on how the vehicle is driven and maintained. In this article, we will explore the different methods and factors that can help you tune your car for improved fuel efficiency.
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What You'll Learn

Improving fuel efficiency through engine tuning
Engine Type and Specifications
The type of engine in your vehicle plays a significant role in fuel efficiency. Diesel engines, particularly common rail diesel engines, tend to be more fuel-efficient than petrol engines due to their ability to adjust power by controlling fuel injection. Additionally, bigger engines, especially diesel turbo engines, are generally better candidates for tuning to improve fuel efficiency.
Air-Fuel Ratio and Combustion
The stoichiometric air-fuel ratio of 14.7:1 is the ideal ratio for perfect combustion, where all available oxygen and fuel are burned. This ratio also minimizes pollutant emissions, allowing the catalytic converter to function optimally. However, some engines may be designed with a lean cruise mode, which can be optimized through tuning to improve fuel efficiency while maintaining emissions compliance.
Exhaust System and Intake Design
A well-designed exhaust system and intake can improve the engine's volumetric efficiency. A less restrictive intake and a better exhaust design allow the engine to breathe easier, enhancing fuel economy. This is particularly important for high-performance engines.
Weight Reduction and Aerodynamics
Reducing unnecessary weight in your vehicle can significantly improve fuel efficiency. According to the DOE, removing every 100 pounds of extra weight can increase your fuel economy by approximately 1%. Additionally, aerodynamics become crucial at higher speeds, as aerodynamic drag increases fuel consumption. Streamlining your vehicle's shape and ensuring proper tire pressure can help reduce drag and improve fuel efficiency.
Maintenance and Spark Plugs
Regular maintenance, including replacing dirty air filters, spark plugs, and using the correct grade of oil, can have a noticeable impact on fuel efficiency. A dirty air filter can reduce fuel economy by up to 10%, while a single dirty misfiring spark plug can decrease mpg by 7%. Proper maintenance ensures your engine is running efficiently and optimally.
Driving Habits and Vehicle Usage
Your driving habits and how you maintain your vehicle significantly impact fuel efficiency. Removing unnecessary items, such as ski racks or bike racks when not in use, can reduce weight and improve mileage. Additionally, driving economically, even with a more powerful engine, can help you take advantage of any gains in power without sacrificing fuel efficiency.
In conclusion, improving fuel efficiency through engine tuning requires a comprehensive approach that considers engine specifications, combustion, exhaust and intake design, weight reduction, aerodynamics, proper maintenance, and driving habits. While it is possible to enhance fuel efficiency, it may involve trade-offs between performance and fuel economy, and the results may vary depending on the specific vehicle and driving conditions.
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Using the correct grade of oil
Modern engine oils are typically multi-grade, meaning they are designed to perform across a range of temperatures. The two numbers in a multi-grade oil code, such as 5W-30 or 10W-40, indicate the oil's viscosity at different temperatures. The number before the "W" represents the cold viscosity performance, and the number after indicates the viscosity once the engine has warmed up. For example, a 5W-30 oil is thin enough to flow smoothly during cold starts, but it remains thick enough to protect the engine at high operating temperatures.
When choosing the right oil grade, it is important to consider your vehicle's specific needs. Heavier diesel vehicles, such as trucks and commercial vehicles, typically use a higher viscosity oil like 15W-40, which can withstand higher temperatures without breaking down. On the other hand, newer engines often use lower viscosity oils, such as 0W-20 or 0W-16, to improve fuel efficiency by reducing friction between moving parts.
In addition to viscosity, other factors come into play when selecting the correct grade of oil. Synthetic oils are recommended for high-performance vehicles, luxury cars, and extreme driving conditions. They offer improved protection and better performance but come at a higher cost. Synthetic blend oils provide a balance between performance and affordability by mixing conventional and synthetic oils. High-mileage oils are another option, specifically formulated for older vehicles with over 75,000 miles, as they help reduce oil consumption and minimise leaks.
By using the correct grade of oil and changing it at the recommended intervals, you can help minimise your vehicle's environmental impact. Properly maintained engines are more efficient, produce fewer emissions, and require less frequent oil changes, reducing waste. Therefore, understanding the significance of oil grades and making informed decisions about engine maintenance can lead to improved vehicle performance and longevity.
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Clearing unnecessary weight from the vehicle
The weight of a vehicle has a significant impact on its fuel consumption. According to Newton's Second Law, the greater the mass of a vehicle, the more force (and therefore fuel) is required to accelerate it. As such, removing unnecessary weight from your car can help improve its fuel efficiency.
An extra 100 pounds can reduce fuel economy by up to 1%, and cargo weight affects smaller vehicles more than larger ones. Additionally, items transported on top of the car, such as rooftop luggage carriers or bike racks, can significantly increase aerodynamic drag, leading to reduced fuel efficiency.
To optimize your vehicle's fuel efficiency, it is recommended to regularly sort through your belongings and remove any unnecessary items. This includes bags of salt or sand, sports equipment, luggage, bike racks, shovels, and ice scrapers. Keep only what you need, such as a survival kit, and store heavy items appropriately in the trunk to improve aerodynamics.
It is also beneficial to consider the weight of your vehicle's components. For example, choosing a smaller, more fuel-efficient car with lightweight materials like carbon fiber, aluminum, or composite materials can further enhance fuel efficiency. Additionally, using a block heater in cold climates can help the engine reach its operating temperature more quickly, improving fuel efficiency.
By reducing unnecessary weight and choosing a lighter vehicle, you can improve your fuel efficiency, save money on fuel, and reduce your environmental impact.
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Replacing dirty air filters
While it is possible to tune a car to be more fuel-efficient, it is difficult to do so without affecting other parameters such as power and emissions. Tuning a car for fuel efficiency can be achieved through optimising the air-fuel ratio and other settings using the vehicle's original ECU.
Now, one of the ways to ensure fuel efficiency is to replace dirty air filters. Dirty air filters can reduce airflow, leading to decreased fuel efficiency. Air filters are designed to trap contaminants in a media made of paper and synthetic fibres. Over time, this media becomes filled with dirt and debris, restricting airflow and causing the engine to work harder, which in turn increases fuel consumption.
Late-model vehicles use sensors to measure the amount of air entering the engine, and the onboard computer adjusts engine operation accordingly. While these computers can compensate for a dirty air filter to some extent, a severely clogged filter may impact performance and fuel economy. Therefore, replacing dirty air filters with new ones that ensure maximum airflow can help improve fuel efficiency and overall engine performance.
It is recommended to replace air filters according to the manufacturer's specifications, which can be found in the vehicle owner's manual. Waiting until the air filter is completely clogged with dirt and debris can jeopardise the engine's performance and lead to increased fuel consumption. By replacing air filters regularly, vehicle owners can maintain optimal engine performance and fuel efficiency.
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Using a dedicated fuel economy tune
Tuning a car is not a one-dimensional process. Efficiency can be traded for performance in one part of the power curve, while the opposite happens elsewhere. While some chip tunes can increase fuel consumption, others can improve fuel efficiency.
Dedicated fuel economy tunes are a highly effective solution for those serious about achieving the best MPG possible. This method can provide better and more consistent MPG, saving you time and money otherwise spent at the pump. HP Tuners, for example, provides the tools needed to create custom tunes and flash them to your vehicle.
To get started, you'll need the Pro Feature Set and Pro Link+ (if applicable and optional). You'll also need the VCM Suite software, which includes the VCM Scanner and VCM Editor (available for free download). It's important to remember that specific calibration changes will depend on your vehicle, engine, modifications, etc. Therefore, it's recommended to do your own research and work with a qualified tuner you trust for calibration changes.
Once you have the necessary tools and a qualified tuner, the first step is to run a thorough diagnostics exam using the VCM Scanner. Ensure that you address any check engine lights or mechanical issues and that all your major sensors and systems are fully functional.
After moving to the VCM Editor, there are several parameters that can be adjusted to improve fuel economy. One common parameter is Spark Table optimization, where you can modify the high-octane table to get more timing, making your vehicle more efficient. The general rule of thumb is to start with 2-degree adjustments at a time until you reach the Maximum Brake Torque (MBT) for that specific area of the spark table (optimal ignition timing).
Another factor to consider is the air-to-fuel ratio. The stoichiometric air-to-fuel ratio of 14.7:1 is the ideal ratio for perfect combustion, where all available oxygen and fuel are combusted. However, using a leaner air-to-fuel ratio can result in a small but noticeable improvement in fuel economy. For example, an air-to-fuel ratio of 15.5:1 or 15.7:1 can improve fuel economy without causing engine misfires.
It's important to note that while these adjustments can improve fuel economy, they may also impact emissions. Manufacturers typically prioritize meeting emissions standards over optimizing fuel efficiency. Therefore, it's crucial to ensure that any modifications maintain emissions compliance.
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Frequently asked questions
Yes, you can tune your car to be more fuel-efficient. However, the effectiveness of the tuning depends on how you drive, how well your vehicle is maintained, and the type of fuel you use. Tuning your car for fuel efficiency may also increase emissions.
There are several ways to improve your car's fuel efficiency. Firstly, you can reduce the weight of your vehicle by removing unnecessary items such as ski racks and bike racks. You can also ensure that your tires are inflated to the recommended pressure and use the correct viscosity and amount of oil. Additionally, you should maintain your engine by using a fuel cleaner and changing your oil and air filters regularly.
The stoichiometric air/fuel ratio is the ideal ratio of air to fuel that results in perfect combustion, meaning that all the available oxygen and fuel are combusted. For normal pump fuel, this ratio is 14.7:1, which means that for every kilogram of fuel burned, 14.7 kilograms of air is consumed.











































