Fuel Tank Swaps: Bigger Is Better?

can you put a bigger fuel tank in a car

Many car owners wish for a bigger fuel tank in their vehicle. A bigger tank increases the capacity of the car to store fuel, so you may not need to refuel as often. There are several ways to increase the size of your fuel tank, including enlarging the default tank, adding an auxiliary tank, or replacing the default tank with a larger one. However, it's important to note that installing a bigger fuel tank can be dangerous and may require sacrificing interior space or impacting the vehicle's performance due to the added weight.

Characteristics Values
Can you put a bigger fuel tank in a car? Yes
Why would you want a bigger fuel tank? To avoid the need to refuel at urgent times
How can you get a bigger fuel tank? 1. Enlarge the default tank; 2. Add an auxiliary tank; 3. Replace the default tank with a larger one
What are the issues with a bigger fuel tank? 1. Installation may be dangerous; 2. You may need to give up interior space; 3. The extra weight of the fuel may reduce fuel efficiency
How can you improve fuel efficiency? 1. Remove dead weight from the car; 2. Take the highway instead of city streets; 3. Turn off the AC

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Benefits of a bigger fuel tank

Yes, it is possible to install a bigger fuel tank in a car. This section discusses the benefits of doing so.

A bigger fuel tank means fewer refills, which saves time and money. This is especially beneficial for long-distance travel, as a larger tank could allow for travel of 500 miles or more without stopping. This is ideal for those who take frequent long-distance trips or live in rural areas with limited access to gas stations. Additionally, a bigger fuel tank can provide peace of mind and flexibility, eliminating the worry of running out of fuel in remote locations or during emergencies.

A larger fuel tank can also improve driving performance. A well-designed larger tank can enhance weight distribution, resulting in better traction and handling. This is particularly advantageous for sports cars or performance-oriented vehicles. Furthermore, a bigger fuel tank can increase the vehicle's range, making it ideal for off-road adventures or areas with limited fuel availability.

Another benefit of a bigger fuel tank is the potential for cost savings. While the initial cost of a larger tank may be higher, the savings on fuel purchases over time can offset this expense. This is especially true for vehicles with good fuel efficiency, as the cost difference between a full tank in a small versus large tank can be minimal. Additionally, larger tanks may have a slower fuel burn rate, resulting in reduced fuel costs over time.

Lastly, a bigger fuel tank can increase the resale value of a vehicle. A car with an upgraded fuel tank becomes more appealing to buyers, especially those who prioritize range and efficiency. This upgrade can be a selling point and potentially command a higher price, making it a worthwhile investment for those looking to enhance their vehicle's value.

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Installing a bigger fuel tank

Understanding the Options:

Firstly, you have three main options to increase your fuel tank capacity:

  • Altering your existing tank: This involves enlarging the default factory tank. It is a complex task that may require removing the tank, cutting it open, and grafting new material into it. This method can be dangerous and should only be performed by professionals. Additionally, it may require sacrificing some interior space.
  • Adding an auxiliary tank: This option allows you to have multiple tanks in your vehicle. However, it can be challenging to install and manage, depending on your car's design and the auxiliary tank's size and position.
  • Replacing the default tank: This involves swapping out the original fuel tank with a larger aftermarket fuel cell or a bigger tank offered by the manufacturer. Pickup trucks, for example, often have the option of a larger tank from the factory.

Practical Considerations:

When considering a bigger fuel tank, keep in mind the following:

  • Safety: Working with fuel tanks can be dangerous. Always consult a professional for guidance or assistance.
  • Vehicle Design: The feasibility of installing a bigger fuel tank depends on your car's design and available space.
  • Weight: Larger fuel tanks add extra weight to your vehicle, impacting performance, suspension, and fuel efficiency.
  • Cost: Installing a bigger fuel tank can be expensive, especially if you opt for aftermarket solutions.
  • Fuel Efficiency: While a bigger tank increases range, it may not always be the most efficient option. A smaller tank means less weight, which can improve fuel efficiency.
  • Usage: Consider your driving habits and needs. If you frequently drive long distances or remote areas, a bigger tank can be advantageous.

Installation Process:

If you decide to replace your default fuel tank with a larger one, here's a simplified installation process:

  • Drain Fuel: Start by safely draining the fuel from your existing tank. Locate the drain cock or disconnect a fuel line to release the fuel into a container.
  • Disconnect Fuel Lines: Remove all the fuel lines connected to the gas tank. Most tanks have multiple lines, so ensure they are all disconnected.
  • Release the Tank: You may need to drop your suspension to access and release the fuel tank. Disconnect the metal straps holding the tank in place and carefully remove it.
  • Install New Tank: Position the new, larger tank in place, ensuring it is secure and does not obstruct any other components.
  • Reconnect Fuel Lines: Reattach the fuel lines to the new tank, ensuring they are securely connected.
  • Refuel and Test: Refuel your vehicle and test it on a short drive to ensure the new tank functions properly and there are no leaks.

Remember, always consult a professional mechanic or specialist if you are unsure about any part of the process. They can guide you through the installation and ensure your vehicle's safety and optimal performance.

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Enlarging the default fuel tank

The alternative method involves removing the entire tank, cutting it open, and grafting new material into it to increase its capacity. However, this method is extremely dangerous and should only be performed by a professional. It is also important to note that enlarging the fuel tank will result in a loss of interior space.

Pickup trucks are often offered the option of a larger tank from the factory, allowing owners to easily switch to a bigger tank. For cars, one option is to replace the default tank with an aftermarket fuel cell.

It is also worth noting that a larger fuel tank will add extra weight to the vehicle, creating more work for the car. Therefore, it is essential to consider the size of the vehicle and the engine when deciding to enlarge the default fuel tank.

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Replacing the default fuel tank

Firstly, ensure you are working in a clean, organised, and well-ventilated area. Keep the workspace free from clutter to prevent accidents. If working indoors, ensure there are no pilot lights or other sources of flame or spark. It is also crucial to have a fire extinguisher nearby.

Before starting, it is recommended to take a digital photograph of the fuel tank setup to refer to when reassembling the new tank. Begin by draining the fuel from the old tank. Many tanks have a small stop valve that allows you to drain the fuel neatly. If your tank has a drain cock, loosen the valve and let the fuel run into a fuel can. If your tank does not have a drain valve or cock, you will need to remove one of the fuel lines to drain the tank. There are typically two fuel lines: a smaller line at the bottom that directs fuel to the engine, and a larger line at the top for filling the tank. Detach all lines from the old tank.

The next step is to disconnect all the lines going to the fuel tank. You may need to drop the rear suspension and remove the driveshaft to access the tank fully. On some vehicles, you will also need to support the rear suspension with a jack. First, disconnect the bottom fitting on the rear shock absorbers and pull the rear suspension down and away. Then, support the rear suspension beam or drive assembly with a floor jack.

Once the tank is accessible, remove the metal straps that hold the tank in place by unscrewing the metal bolts. This will allow you to lift out the old tank and put the new tank in its place. Secure the new tank with the same straps and bolts. Reattach the fuel lines, ensuring that all connections are secure and there is no leakage.

Finally, carefully go through the removal steps in reverse to ensure that all lines are correctly connected and secured. Fill the new tank with the appropriate fuel and inspect for any drips or leaks from the pipes and lines. If there are no issues, your car is ready to go!

It is important to note that this guide provides general instructions, and the specific process may vary depending on your vehicle's make and model. Always refer to the manufacturer's guidelines or seek advice from a professional mechanic if you are unsure about any steps.

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Fuel efficiency tips

While it is possible to put a bigger fuel tank in a car, there are other ways to improve fuel efficiency that do not require such an extreme measure. Here are some tips to help you improve the fuel efficiency of your car:

Maintain Optimal Tyre Pressure

Check and adjust the pressure of your tyres once a month. Underinflated tyres can increase fuel consumption by up to 10%. Keeping your tyres properly inflated reduces rolling resistance, ensuring your vehicle travels further with less fuel.

Reduce Weight and Streamline Your Vehicle

Remove unnecessary items from your car. Every extra 50 kg increases fuel consumption by about 2%. Take off roof racks or bike racks when not in use, as aerodynamic drag can increase fuel consumption by up to 20% on the highway.

Drive at Optimal Speeds

Most vehicles are most fuel-efficient when travelling between 50 and 80 km/h. Above this range, vehicles use more fuel the faster they go. For example, at 120 km/h, a vehicle uses about 20% more fuel than at 100 km/h. Avoid excessive speeding, and you will save on fuel.

Avoid Excessive Braking

Look ahead at the traffic and plan your driving. By anticipating when to slow down, you can take your foot off the accelerator and coast to a slower speed instead of using your brakes. This conserves fuel and saves you money.

Use Cruise Control

If you're driving an automatic car, use the cruise control function to maintain a constant speed. This can help improve fuel efficiency by reducing the number of revolutions per minute (RPM) your engine goes through.

Minimise Air Conditioning Usage

Air conditioning can increase fuel consumption by up to 20%. When driving in the city, open the windows to keep cool. On the highway, use the flow-through ventilation system with the windows up to reduce drag while maintaining airflow.

Plan Your Trips Efficiently

Combine multiple errands into one trip instead of taking multiple short round trips. Longer excursions allow your engine to warm up to its most fuel-efficient temperature, and you will save fuel by driving less.

Keep Your Engine Properly Maintained

Fixing a car that is noticeably out of tune or has failed an emissions test can improve its fuel mileage. Replacing a clogged air filter, for example, can improve fuel economy and acceleration, especially in older vehicles with carburetted engines.

Frequently asked questions

Yes, it is possible to put a bigger fuel tank in a car. There are three ways to do this: altering your existing tank, adding a tank, or swapping your fuel tank for a larger one.

Enlarging the default tank is a difficult task and should only be done by a professional. It may involve removing the tank, cutting it open, and grafting new material into it.

You can install an auxiliary tank. However, depending on the car design, auxiliary tank size, and its position in the car, you may face potential problems during installation.

You can replace the default tank with an aftermarket fuel cell. This option is commonly offered to pickup truck owners.

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