
Polyurethane tubing can be used for diesel fuel. However, silicone tubing is not suitable for diesel fuel as it swells and loosens. Nylon tubing is also not ideal as it can get stuck in the engine. PVC tubing is another option, but it doesn't stand up to heat very well and can cause the hose to harden rapidly. Polyethylene tubing is rated for fuel and can be used to hold gasoline. For biodiesel, urethane fuel line is a good option as it is compatible and tough.
| Characteristics | Values |
|---|---|
| Use Polyurethane tubing for diesel fuel | Not recommended |
| Alternatives | Vinyl tubing, Tygon tubing, Nylon tubing, Viton |
| Nylon tubing | Not compatible with all parts |
| Viton | Expensive |
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What You'll Learn

Polyurethane tubing can be used for diesel fuel
One advantage of using polyurethane tubing for diesel fuel is its resistance to degradation. Unlike other types of tubing, such as silicone, polyurethane does not swell or loosen when exposed to diesel fuel. This makes it a more reliable and long-lasting option for diesel fuel lines.
Another benefit of polyurethane tubing is its transparency. Clear polyurethane tubing allows users to see the fuel flow and check for any dirt or contaminants in the fuel. This can be helpful for troubleshooting and ensuring the proper functioning of the fuel system.
While polyurethane tubing is a suitable option for diesel fuel, it is important to consider the specific requirements of your application. Factors such as temperature, pressure, and compatibility with other materials should be taken into account when selecting the appropriate tubing for your diesel fuel line.
In addition to polyurethane, other types of tubing that can be used for diesel fuel include vinyl, Tygon, and nylon. Each type of tubing has unique characteristics and properties that make it suitable for specific applications. Therefore, it is essential to carefully consider the specifications and requirements of your project before selecting the right tubing for your diesel fuel line.
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Silicone tubing should be avoided
Polyurethane tubing can be used for diesel fuel. However, silicone tubing should be avoided for diesel fuel lines. Silicone tubing is porous and not suitable for oil or fuel. It swells and loosens, and can also cause pinholes in the tube. This means that silicone hoses are not suitable for fuel lines or heavy use of fuel filling.
Standard silicone hoses are not suitable for fuel hoses due to their porous nature, which allows oil and fuel to penetrate the hose wall. While there are flurosilicone liners designed to prevent this, they are not recommended for fuel lines or heavy fuel usage. Instead, Nitrile Rubber (NBR) is a better option for fuel hose applications as it is oil-resistant and compatible with diesel fuel.
Nitrile rubber is a synthetic rubber that is oil-resistant and commonly used in fuel hoses, gaskets, rollers, and other products requiring oil resistance. It is fully compliant with SVA regulation and most types of fuel. For example, the SAE J30 R6 approved Nitrile Rubber fuel hose is a fuel hose that meets the necessary standards.
Another option is to use a stainless steel braided hose with a Nitrile Rubber lining. This type of hose offers a good bend radius and high-pressure use for oil, fuel lines, carburetor, water lines, and vacuum applications. PTFE-lined hoses are also an option for a wide variety of chemicals, including corrosive applications, and they have superior resistance to diffusion when compared to other plastics and rubbers.
When it comes to diesel fuel lines, it is important to choose the right material to ensure the safe and efficient transfer of fuel. While polyurethane tubing can be used, silicone tubing should be avoided due to its incompatibility with diesel fuel and its tendency to swell and loosen over time.
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Nylon tubing is a common alternative
Polyurethane tubing is often used for diesel fuel transfer. However, nylon tubing is a common alternative. Nylon is 100% biodiesel safe and is commonly available as an air brake line. It is important to note that nylon is tubing, not a hose, so it will not fit or compress in the same way as a hose. It is also more difficult to cut than other materials, such as poly, and vinyl.
Nylon tubing is a good option for those seeking an alternative to PVC or polyethylene for their diesel fuel return lines. It is a perfect fit for Volkswagen owners, for example, who have experienced issues with fuel leaks.
Another option is to use Viton, which is very good but expensive. A cheaper alternative is to buy urethane fuel line from a motorcycle shop, which is also compatible with biodiesel and diesel.
Clear vinyl is also an option for diesel fuel transfer. It is helpful to have at least a section of clear tubing to see if the fuel is flowing or not. Black neoprene is another option for the remainder of the line.
Some people have used silicone tubing, but this swells and loosens, and does not return to its original shape.
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Tygon tubing is a good option
Polyurethane tubing can be used for diesel fuel, and Tygon tubing is a good option within this category. Tygon tubing is a durable and flexible option for diesel fuel lines. It is a great replacement for fuel lines on small engines, such as string trimmers, chainsaws, and diesel heaters. Tygon tubing is also suitable for use with gasoline and biodiesel.
Tygon tubing is available in various sizes and lengths, making it a versatile option for different applications. It is known for its durability and ability to withstand the test of time. Users have reported that it does not stiffen or collapse, even after extended periods of use. This type of tubing is also praised for its value for money, with some considering it a great option at a reasonable price.
One notable advantage of Tygon tubing is its compatibility with diesel fuel. Unlike silicone tubing, which can swell and loosen when used with diesel, Tygon tubing maintains its integrity. It is also resistant to hardening or cracking, ensuring that it remains flexible over time. This feature makes it a reliable choice for diesel fuel systems.
Additionally, Tygon tubing offers transparency, allowing users to visually inspect the fuel flow and check for any dirt or contaminants in the line. This feature can be advantageous for maintenance and troubleshooting purposes. The tubing is also easy to install, although it is recommended to cut it to the correct length during the installation process, as pre-cutting may result in an insufficient length.
Overall, Tygon tubing is a recommended option for diesel fuel lines due to its durability, flexibility, compatibility, and value for money. It is a reliable choice that has proven effective for various diesel applications, making it a versatile and trusted solution in the diesel community.
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Polyethylene can be used as a temporary fix
One of the key advantages of using polyethylene tubing in this context is its compatibility with diesel fuel. Unlike silicone tubing, which can swell and loosen when exposed to diesel, polyethylene is known to have good characteristics for holding gasoline. This makes it a suitable choice for a temporary patch, as it can safely contain the fuel without the risk of leakage.
However, it is important to note that polyethylene has its limitations. Over time, it can become discoloured and brittle, and it may not withstand heat in the long term. This is particularly relevant when considering its use as a fuel hose, as it will be exposed to heat from the engine. Therefore, while polyethylene can be a temporary solution, it is not a permanent fix.
To ensure safety, it is recommended to use flex hose rated for fuel as a temporary measure. This will help prevent any potential issues that could arise from using an unsuitable material. Additionally, it is advised to replace the temporary fix as soon as possible with a more durable and heat-resistant solution, such as Viton or urethane fuel line, which are specifically designed for fuel applications and offer greater longevity.
In summary, while polyethylene can be used as a temporary fix for a diesel fuel hose, it should not be relied upon for an extended period. Its compatibility with diesel fuel makes it a safe short-term solution, but its limitations, such as heat resistance, make it unsuitable as a permanent replacement.
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Frequently asked questions
Polyurethane tubing can be used for diesel fuel. However, silicone tubing should be avoided as it swells and loosens.
Viton is a good alternative but is very expensive ($1.00/inch). Nylon is also 100% biodiesel safe but is tubing, not hosing, and will not easily slip onto or compress to clamp onto nipples.
Poly tubing for diesel fuel is typically black or clear.
Poly tubing can be used as a temporary fix for a fuel line, but it is not recommended that you drive your vehicle until you get the fuel line replaced.








































