Mercedes Mullins
If you're experiencing problems with your Harley-Davidson motorcycle, you might be wondering if you can replace the fuel pump without the strainer. The good news is, it is possible to replace the fuel pump yourself, and there are plenty of video tutorials and step-by-step guides available online to walk you through the process. However, it's important to note that Harley-Davidson recommends replacing the fuel filter at 25,000-mile intervals to maintain optimal engine performance.
| Characteristics | Values |
|---|---|
| Can I replace a Harley fuel pump without a strainer? | Yes, but it is recommended to replace the strainer at the same time as the fuel pump. |
| How often should I replace the fuel pump? | Harley-Davidson recommends replacing the fuel filter every 25,000 miles. |
| What tools do I need to replace a Harley fuel pump? | You don't need any specialty tools, just basic tools. |
| What models is this relevant for? | 2008-2021 Harley Davidson CVO Limited, Road Glide, Road King, Street Glide, Tri Glide, Electra Glide, Freewheeler, Freewheeler Trike, Softail Sport Glide, Street Glide Trike, Tri Glide Ultra Classic, FLH FLR FLT FLS FXD. |
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What You'll Learn
How to replace a Harley fuel pump without a strainer
You can replace a Harley fuel pump without a strainer, but it is recommended to replace the strainer at the same time as the fuel pump. This is because a dirty fuel filter can cause rideability issues and a general lack of engine performance. Harley-Davidson recommends replacing the fuel filter at 25,000-mile intervals.
To replace the fuel pump on a Harley-Davidson motorcycle, you will need to place a soft towel on the rear fender and remove the fuel cap. Carefully lay the console onto the towel, which will allow the pump assembly to be removed without disassembling the console. Disconnect the fuel pump harness plug and fuel vapour vent line. Using a T20 torx driver, remove the screws securing the canopy assembly to the fuel tank.
For 2008 and newer year models, Harley changed from their original fuel pump assembly to a more compact design, so the removal process is different for early and later bikes. If you have an older model, you will need to remove the petcock from the tank to change the filter.
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The tools you need to replace a Harley fuel pump
To replace a Harley fuel pump, you will need a soft towel, a T20 torx driver, and a basic tool kit.
Harley-Davidson recommends replacing the fuel filter at 25,000-mile intervals. You can buy a complete kit to replace the fuel filter, fuel press regulator, fuel pump, and pickup strainer. However, some customers have reported that the kit doesn't fit Harley models exactly.
If you're replacing the fuel pump yourself, you won't need a motorcycle lift or jack. You can follow a tutorial video to guide you through the process.
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Harley fuel pump replacement kits
The kits typically include a fuel pump, strainer, and other necessary components for a comprehensive replacement. For example, the QFS OEM In-Tank Fuel Pump Replacement kit from Amazon includes a fuel pump, strainer, and O-ring, offering an exact fit for specific Harley-Davidson models.
When replacing the fuel pump on a Harley-Davidson, it is important to follow the correct procedure for your specific model. For 2008 and newer Harley-Davidson models, the fuel pump assembly has a more compact design, requiring a different removal process compared to older bikes.
You can find step-by-step tutorials and videos online, such as the free video guide provided by Law Abiding Biker, which demonstrates the fuel pump replacement process on a 2016 Harley Road Glide. Additionally, HDForums offers detailed instructions on how to replace the fuel pump and filter on fuel-injected Harley-Davidson Touring models.
By using a replacement kit and following the appropriate instructions, you can successfully replace the fuel pump on your Harley-Davidson, ensuring optimal performance and reliability.
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How to replace a Harley fuel filter
Harley-Davidson recommends replacing the fuel filter at 25,000-mile intervals. To replace the fuel filter on a Harley, place a soft towel on the rear fender and remove the fuel cap. Lay the console onto the towel, allowing the pump assembly to be removed without disassembling the console. Disconnect the fuel pump harness plug and fuel vapour vent line. Using a T20 torx driver, remove the screws securing the canopy assembly to the fuel tank.
For 2008 and newer year models, Harley changed from their original fuel pump assembly to a more compact design, so the removal process is different for early and later bikes. For 2008 or newer models, skip to step seven.
You don't need a motorcycle lift, jack, or any specialty tools to complete this project. Just basic tools are all you need.
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Harley fuel pump and filter replacement for touring models
Harley-Davidson recommends replacing the fuel filter at 25,000-mile intervals. This is because a dirty fuel filter can cause rideability issues and a general lack of engine performance.
To replace the fuel pump and filter on a fuel-injected Harley-Davidson touring model, first place a soft towel on the rear fender. Remove the fuel cap and carefully lay the console onto the towel. This will allow for the pump assembly to be removed without disassembly of the console. Disconnect the fuel pump harness plug and fuel vapour vent line. Using a T20 torx driver, remove the screws securing the canopy assembly to the fuel tank.
For 2008 and newer year models, Harley changed from their original fuel pump assembly to a more compact design, so the removal process is different for early and later bikes. For 2008 or newer, skip to Step 7.
There are also fuel lines in the tank that can crack and leak, affecting how well the fuel pump can work. Carbureted models use a small strainer attached to the fuel petcock, and don't have any pump at all. The filter on an early bike can simply be changed by removing the petcock from the tank.
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Frequently asked questions
No, the fuel pump strainer is a replaceable part.
Harley-Davidson recommends replacing the fuel filter at 25,000-mile intervals.
The list price for a new fuel pump strainer is $27.43. You can probably get an aftermarket filter for half that.
You can buy a new fuel pump strainer from Harley-Davidson dealerships or online retailers such as Amazon.
