Outlander Fuel Filter: Diy Change Guide

The Can-Am Outlander is an ATV (all-terrain vehicle) that comes in a variety of models, including the 330, 400, 450, 500, 570, 650, 800, 850, and 1000. The fuel filter in these vehicles is located inside the fuel tank, and changing it is a common maintenance project. While some older models feature an in-line fuel filter, newer models only have an in-tank sock. This task requires removing the fuel filter from the frame, replacing it with a new one, and ensuring proper reinstallation and no leaks.

Locating the fuel filter

For the 2007 Outlander 800 XT, the fuel filter is located under the top frame rail, under the seat, next to the gas tank. To access it, you will need to remove the 10mm bolt holding the fuel filter to the frame.

For the 2015 Outlander, the fuel filter is located inside the fuel tank. This is known as the "in-tank sock."

For the 2016 and newer Outlander models, the fuel filter is located in a housing directly on top of the fuel pump. This housing may need to be cut open to access the filter.

For the G2 Outlander models, the fuel filter is located inside the fuel tank, and it is known as the "sock" or "strainer screen." To access it, you will need to remove the rear rack, the center cover over the storage compartment, and the right-hand fender. Be careful when removing the rubber line from the metal pipe, as it is not very rugged.

It is important to consult the service manual for your specific model and year of Can-Am Outlander to locate the fuel filter accurately.

Removing bolts and clamps

To remove the bolts and clamps from your Can-Am Outlander's fuel filter, follow these steps:

First, locate the fuel filter. For older Outlander models (pre-2015), the fuel filter is located under the top frame rail, under the seat, next to the gas tank. For newer models, there may only be an in-tank sock filter, and no external fuel filter.

Once you have located the fuel filter, the next step is to remove the bolt holding it in place. Use the appropriate size socket or wrench to loosen and remove the bolt. In the case of the 2007 Outlander 800 XT, this is a 10mm bolt.

After removing the bolt, you can now remove the stock clamps that hold the fuel filter in place. This can be done using a small flat-head screwdriver. Gently pry or unscrew the clamps to release them from the fuel filter.

With the clamps removed, you can now separate the fuel filter from the fuel lines and begin the process of installing a new filter. Remember to install the new filter with the flow in the proper direction, and you can use either spring-type or screw-type clamps for the new filter.

Finally, before starting the engine, it is important to verify that there are no leaks. Turn the key in the ignition to the "on" position without starting the bike. You should hear the fuel pump run for a second. Carefully inspect the fuel lines and the new filter for any signs of leakage.

By following these steps, you can safely and effectively remove the bolts and clamps from your Can-Am Outlander's fuel filter during a replacement.

Installing a new filter

To install a new fuel filter in your Can-Am Outlander, follow these steps:

Firstly, locate the fuel filter. For the 500, 650, and 800 models, it is under the top frame rail under the seat next to the gas tank. Once located, remove the 10mm bolt holding the fuel filter to the frame. Next, remove the stock clamps using a small flat-head screwdriver. Now, install the new filter, ensuring that the flow is in the proper direction. You can use either spring-type clamps or screw-type clamps for this step. Reinstall the clamp, then turn the key in the ignition to the 'on' position without starting the bike. You should hear the fuel pump run for a second; this allows you to verify that there are no leaks.

Congratulations! You've just installed a new fuel filter and saved yourself some money.

Reinstalling the clamp

To reinstall the clamp, put the key in the ignition and turn it on without starting the bike. You should hear the fuel pump run for a second. Verify that there are no leaks.

If you are referring to the stock clamps, you can remove them with a small flat-head screwdriver.

You can use spring-type clamps or screw-type clamps to install the new filter. Spring clamps hold up to 100psi easily.

Verifying no leaks

To verify there are no leaks, put the key in the ignition and turn it on without starting the bike. You should hear the fuel pump run for a second. This step will help you check for any leaks.

It is important to verify that there are no leaks after changing the fuel filter on your Can-Am Outlander. By turning the key in the ignition, you activate the fuel pump, which creates pressure in the fuel system. This pressure can reveal any leaks that may have occurred during the fuel filter replacement process.

If you do detect a leak, it is important to address it immediately. Leaks in the fuel system can be dangerous and can lead to fuel loss, so it is crucial to ensure that all connections are secure and tight before operating the vehicle.

Additionally, it is recommended to check the fuel lines and fittings for any signs of damage or wear. Over time, these components may degrade, increasing the risk of leaks. By regularly inspecting and maintaining the fuel system, you can help ensure the safe and efficient operation of your Can-Am Outlander.

Frequently asked questions