
Mixing diesel fuel and hydraulic oil is a topic that has been discussed by many people online. Some people have accidentally mixed the two liquids, while others have intentionally done so in an attempt to save money or improve engine performance. While some people claim that mixing diesel fuel and hydraulic oil is relatively harmless, especially if the hydraulic oil is clean, others have reported problems with their engines, such as seal failure and contaminated hydraulic fluid.
| Characteristics | Values |
|---|---|
| Mixing diesel and hydraulic oil | It is not unusual to mix diesel and hydraulic oil, especially in older equipment. |
| Engine damage | Mixing the two is unlikely to damage the engine, but may affect performance. |
| Viscosity | Adding diesel to hydraulic oil can reduce its viscosity. |
| Seals | Diesel can damage seals in hydraulic systems, especially those with EPDM (Ethylene-Propylene) "O" rings. |
| Lubricity | Adding a small amount of hydraulic oil to diesel can improve lubricity. |
| Safety | Diesel is more flammable than hydraulic fluid and can increase the risk of combustion when pumped at high pressure. |
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What You'll Learn
- Some people mix diesel and hydraulic oil to save money
- It's important to ensure the hydraulic oil is clean and new or filtered and used
- Diesel in the hydraulics can cause problems with pump and cylinder seals
- A common ratio for mixing diesel and hydraulic oil is 50/50
- Diesel has some lubricating ability, but it depends on the pump

Some people mix diesel and hydraulic oil to save money
Mixing diesel and hydraulic oil is a practice that some people turn to in order to save money. While diesel fuel is generally more expensive than hydraulic oil, mixing the two comes with certain risks that could end up costing more in the long run.
One of the main risks associated with mixing diesel and hydraulic oil is the potential damage to the hydraulic system's seals and O-rings. Diesel fuel is an aromatic hydrocarbon, which can cause EPDM (Ethylene-Propylene) and Neoprene seals and O-rings to become overly spongy, leading to dry out and failure. This can result in costly repairs and replacements.
Additionally, mixing diesel and hydraulic oil can affect the viscosity of the hydraulic fluid. Thinning out the hydraulic oil can impact the performance of the hydraulic system, especially after extended use or in high-temperature conditions.
Despite these risks, some people still choose to mix diesel and hydraulic oil, often in a ratio of around 3:1 or even 50:50. It is recommended to consult with equipment manufacturers before attempting any kind of fuel mixture, as they can provide specific requirements and guidelines for their hydraulic systems.
While mixing diesel and hydraulic oil may seem like a cost-saving measure, it is important to carefully consider the potential risks and take necessary precautions to avoid expensive repairs and system failures.
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It's important to ensure the hydraulic oil is clean and new or filtered and used
Mixing diesel fuel and hydraulic oil is a practice that some people engage in, but it is important to exercise caution and ensure that the hydraulic oil is clean, new, filtered, or used correctly. Here are several reasons why:
Firstly, it is essential to use clean or new hydraulic oil to avoid potential issues with dirty or contaminated oil. Dirty hydraulic oil can contain impurities that may cause problems when mixed with diesel fuel. Clean hydraulic oil helps ensure that the mixture does not lead to unexpected complications.
Secondly, using filtered and used hydraulic oil can be a cost-effective option. Some people choose to use filtered hydraulic oil that has been previously used, especially if they are concerned about the expense of buying new oil. This approach allows them to reuse the oil while potentially saving money.
Additionally, it is worth noting that the type of hydraulic oil used can impact the engine's performance. Some individuals have reported that mixing diesel with clean hydraulic oil can help the engine run cleaner. However, it is crucial to ensure that the correct type of hydraulic oil is used, as newer fuels may not be compatible with certain seals and components in the engine.
Moreover, it is important to be cautious when mixing diesel and hydraulic oil, especially with newer equipment. Both hydraulics and fuel systems have become more sophisticated, with tighter tolerances than older systems. As a result, even small amounts of the wrong fluid can have an impact. Therefore, it is recommended to exercise caution and consult with equipment manufacturers before attempting any mixtures.
Finally, it is worth mentioning that while some people have reported successful mixtures, it is not an approved additive. The use of hydraulic oil with diesel as fuel may not be officially sanctioned by engine manufacturers or fuel system designers. Therefore, it is essential to thoroughly research and understand the potential risks and benefits before proceeding with any mixtures.
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Diesel in the hydraulics can cause problems with pump and cylinder seals
While diesel in the hydraulics may not seem like a big problem, it can cause issues with pump and cylinder seals. This is because diesel is a fuel that is inherently lighter than hydraulic oil. If diesel gets into the hydraulic system, it will typically stay on top and not circulate, which can lead to problems with the pump and cylinder seals.
One of the main issues is that diesel fuel is an aromatic hydrocarbon, which can damage certain types of seals and O-rings commonly used in hydraulic systems. For example, EPDM (Ethylene-Propylene) and Neoprene seals are very sensitive to aromatic hydrocarbons. When exposed to diesel fuel, these seals can become overly spongy, then dry out and fail. This can lead to seal failure and contaminated hydraulic fluid, which is a common problem in the marine industry.
Additionally, diesel fuel can cause issues with the pump seals in hydraulic systems. In some cases, the diesel may not lubricate the pump adequately, leading to lock-up or failure. High-pressure supply pumps are particularly vulnerable to issues with diesel fuel, as the fuel can be difficult to pump at high pressure without risking blowing gaskets or igniting the fuel.
Furthermore, newer diesel fuels may not be compatible with seals and other components in hydraulic systems. While a small amount of diesel mixed with hydraulic oil may not cause immediate damage, it is essential to take caution with newer equipment as the tolerances may be tighter, and the fuel chemistry may be different.
To avoid problems with pump and cylinder seals, it is crucial to prevent diesel fuel from contaminating hydraulic oil. Mixing different fluids in multi-use containers can be risky, and it is always best to consult the manufacturer's recommendations for the specific hydraulic system in question.
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A common ratio for mixing diesel and hydraulic oil is 50/50
Mixing diesel fuel and hydraulic oil is a practice that some people experiment with, especially with older engines. It is important to note that diesel and hydraulic oil are not the same and should not be used interchangeably. Mixing them can have potential risks and may not be suitable for all engines.
However, it is important to exercise caution when mixing diesel and hydraulic oil, especially with newer engines. Modern engines have tighter tolerances in their fuel and hydraulic systems, and the fuel chemistry has also changed over time. Mixing diesel and hydraulic oil can affect lubrication, viscosity, and combustion, and may not meet emissions standards.
Additionally, it is essential to ensure that the hydraulic oil used is clean and free from contaminants. Used hydraulic oil may contain metals, moisture, and other contaminants that can be harmful to the engine. Therefore, proper filtering is crucial when considering mixing diesel and hydraulic oil.
It is always recommended to consult a qualified mechanic or refer to the manufacturer's guidelines before attempting any fuel or oil mixtures to avoid potential engine damage.
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Diesel has some lubricating ability, but it depends on the pump
Diesel has some lubricating properties, but it depends on the pump. Mixing diesel and hydraulic oil is a common practice, especially in older engines, and some people do it intentionally. However, it is important to exercise caution as it may damage certain components in newer engines.
Mixing diesel and hydraulic oil is a practice that has been observed by many. Some people intentionally mix the two liquids, with some recommending a ratio of 3 parts hydraulic fluid to 1 part diesel. This mixture is believed to help reduce the viscosity of the hydraulic fluid and improve turning forces in hydraulic steering systems. It is also used as a way to use up hydraulic fluid.
While some engines can handle this mixture, it is not without its risks. The compatibility of the mixture depends on the type of "O" rings and seals in the hydraulic system. If common EPDM (Ethylene-Propylene) seals are present, the diesel fuel, being an aromatic hydrocarbon, can cause these seals to become overly spongy and then dry out and fail. This can lead to seal failure and contaminated hydraulic fluid, which is a common problem in the marine industry.
Additionally, diesel fuel is lighter than hydraulic oil, so it tends to stay on top. This can affect the performance of the engine, especially after a long run or on a hot day, as the hydraulic oil will be thinned out. Mixing diesel and hydraulic oil can also be dangerous as diesel is highly flammable, and pumping it at high pressure can risk blowing gaskets or igniting the fuel.
Therefore, while diesel does have some lubricating properties, the success of mixing it with hydraulic oil depends on the specific pump and engine. It is always recommended to check with the manufacturer before attempting any mixtures.
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Frequently asked questions
Diesel fuel and hydraulic oil can mix, but it is not recommended. Mixing diesel and hydraulic oil can cause seal failure and damage your pump and cylinder seals.
Mixing diesel fuel and hydraulic oil can cause your engine to run rough. It can also thin out your hydraulic oil, which could affect things after a long run or on a hot day.
It is not recommended to mix diesel fuel and hydraulic oil, but it has been done in the past, particularly with older equipment. Some people use a mix of clean hydraulic oil and diesel for their fuel to save money.
The ratio of diesel fuel to hydraulic oil is typically recommended as a 50/50 mix. However, some people suggest a ratio of 3 parts hydraulic fluid to 1 part diesel.
To prevent mixing diesel fuel and hydraulic oil, it is important to use separate containers for each fluid and ensure they are clearly labelled. It is also essential to be cautious when refilling tanks to avoid accidentally mixing the two fluids.










































