
Skid plates are important for protecting the fuel tank from damage, especially when driving on rocky terrain. Before installing a skid plate, it is recommended to empty the fuel tank as much as possible to make the process easier. This is because the fuel tank needs to be supported during the installation, and an empty tank is lighter and less likely to fall or shift. Additionally, removing the fuel reduces the risk of spills or leaks during the installation process, which could create a dangerous situation.
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What You'll Learn

A full tank will be heavy and difficult to work with
The weight of a full tank can make it difficult to access the bolts and other components required for installation. The bolts may be difficult to reach or tighten securely due to the weight of the tank pressing down on the skid plate. Working with a full tank may also increase the risk of errors or damage during installation.
Additionally, a full tank may make it harder to position the skid plate correctly. The weight of the fuel can affect the alignment of the tank and skid plate, making it challenging to get the bolts to line up properly. This can result in an improper fit, which can compromise the effectiveness of the skid plate in protecting the fuel tank.
Furthermore, a full tank can make it more difficult to support the tank during installation. It is important to securely hold the fuel tank in place while removing and replacing the factory skid plate. The weight of a full tank can make this more challenging, potentially requiring additional tools or assistance to safely complete the installation.
By emptying the fuel tank before installing a skid plate, you can reduce the overall weight, making the process more manageable and reducing the risk of errors or damage. This allows for easier access to the necessary components, proper alignment of the skid plate, and more secure support of the fuel tank during installation.
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An empty tank is easier to secure in place
An empty fuel tank is much easier to secure in place when installing a skid plate. This is because a full tank is heavy and will require additional support to hold it in place while the skid plate is fitted.
A heavy fuel tank will fall down on its own if the skid plate is removed, so it is important to ensure the tank is empty and can be secured in place. One way to do this is to use ratchet straps to support the tank while the skid plate is being installed. This is a much easier process than trying to support a full tank, which may require additional tools and equipment to hold it in place.
Some people suggest running the tank down to a few gallons, which will make it easier to hold in place while the new skid plate is fitted. This can be done by using wire or line to secure the tank before removing the old skid plate. This method means you don't need to disconnect anything, and the tank will stay in place.
Another method is to use tie wire to temporarily hold the tank in place while the old straps are removed and the new skid plate is bolted on. This method is also much easier with an empty tank, as a full tank will be much heavier and more difficult to secure with tie wire.
Overall, it is much easier and more efficient to install a skid plate on an empty fuel tank. This is because a full tank will be heavy and require additional support, which can make the installation process more complex and time-consuming. By ensuring the tank is empty, you can secure it in place with simple tools such as wire or ratchet straps, making the installation process much smoother.
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You may not need to disconnect anything if the tank is empty
If you're installing a skid plate on your fuel tank, you may not need to disconnect anything if the tank is empty. This is because the weight of the fuel in the tank can make the installation process more difficult. If the tank is full, you may need to use support straps or ratchet straps to hold the tank in place while you work.
One way to avoid having to disconnect anything is to get the tank as empty as possible. This means going beyond the “E” mark on your fuel gauge, to the point where there are only a couple of gallons of fuel left in the tank. This will make it easier to remove the skid plate and keep the tank in place.
Another option is to use a technique called "fishing". This involves running wire, line, or ratchet straps between the skid and the tank to secure the tank in place before removing the final bolts. This method can be tricky, as it requires something stiff but flexible to get the strap under the tank. However, it can be effective in holding the tank in place while you work.
In some cases, it may be possible to install a skid plate without disconnecting anything, even if the tank is not completely empty. This will depend on the specific vehicle and the design of the skid plate. It's always a good idea to refer to the instructions and do thorough research before beginning the installation process.
Overall, emptying the fuel tank before installing a skid plate can simplify the process and reduce the need for disconnecting or removing components. It's important to consider the weight of the fuel and the techniques required to safely support the tank during installation.
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A full tank may fall down on its own, making it harder to work with
Installing a skid plate on a fuel tank is a relatively simple process, but it can be made more difficult if the fuel tank is full. A full tank may fall down on its own, making it harder to work with. This is because the weight of the fuel can cause the tank to become unstable and move around, making it challenging to secure the skid plate in place.
It is recommended that the fuel tank be as empty as possible before attempting to install a skid plate. By reducing the amount of fuel in the tank, the risk of the tank falling or shifting during the installation process is minimized. This makes it easier to work on the tank and secure the skid plate in the correct position.
In some cases, it may be possible to use support straps or other temporary measures to hold the fuel tank in place while the skid plate is being installed, even if the tank is not completely empty. However, this can be more challenging and may require additional tools or equipment. Therefore, it is generally advisable to empty the fuel tank as much as possible before beginning the installation process.
The process of installing a skid plate on a fuel tank typically involves removing any existing straps or supports holding the tank in place and then bolting or attaching the new skid plate to the tank. If the tank is full or only partially empty, the weight of the fuel can make it difficult to remove the old straps and secure the new skid plate in place.
By emptying the fuel tank before installing the skid plate, individuals can ensure a more straightforward and secure installation process. This helps to prevent any potential issues or complications that may arise from a full or partially full fuel tank during the installation process.
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An empty tank makes it easier to remove bolts from
An empty fuel tank makes it easier to remove bolts from the tank and install a skid plate. This is because an empty tank is lighter and easier to handle than a full tank. With less fuel in the tank, it is easier to access the bolts and remove them without spilling fuel.
To remove bolts from a fuel tank, it is recommended to soak them with a penetrating oil, such as Kroil, PB Blaster, or WD40, for at least a week or a few days before attempting to remove them. This will help to loosen the bolts and make them easier to turn. Another method is to use an inductive heater to heat the bolts, which is safer than using a handheld propane torch due to the risk of extreme heat exposure to the fuel tank and evap system.
If the bolts are stripped, there are several methods to remove them. One approach is to use a drill to remove the bolt head, then use an extractor to remove the bolt shaft. Alternatively, a diamond file or chainsaw file can be used to create a small groove in the bolt head, allowing a screwdriver to be inserted and used to turn the bolt. In some cases, welding a new head onto the bolt or welding a nut to the bolt head can also facilitate its removal.
When installing a skid plate, it is important to ensure the fuel tank is as empty as possible. This allows for easier bolt removal and reduces the risk of the tank falling during the installation process. Additionally, support straps or ratchet straps can be used to hold the tank in place while removing and replacing the factory skid plate.
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Frequently asked questions
An almost-empty fuel tank is lighter and easier to manage when installing a skid plate.
The fuel tank should be as empty as possible, preferably below the 'E' mark.
If the fuel tank still has several gallons of fuel in it, it may fall down on its own, making the installation process more difficult.
Yes, skid plates provide enhanced protection for the fuel tank, which is vulnerable to damage from rocks and other obstacles on off-road trails.
It is important to follow the instructions carefully and ensure that the bolts are tightened securely. You may also need to remove existing straps or cut off tow hooks to install the skid plate properly.











































