
There are many reasons why your fuel injectors may not be spraying. This could be due to a faulty crank angle sensor (CAS), a faulty engine control unit (ECU), a clogged injector, or a lack of fuel pressure. If your fuel injectors are not spraying, it is recommended that you consult a certified mechanic to diagnose and repair the issue. They will be able to test the fuel pressure, voltage, and resistance of the injectors to determine the root cause of the problem.
Why are my fuel injectors not spraying?
| Characteristics | Values |
|---|---|
| Fuel reaching injectors | Yes |
| Fuel spraying | No |
| Possible causes | Faulty ECU, faulty CAS, clogged injectors, no fuel pressure, faulty fuses, faulty resistor pack, faulty ignition control module, faulty pick-up coil, faulty cooling fan clutch, faulty theft system |
| Testing methods | Checking for voltage, testing with a multimeter, checking resistance, checking fuel pressure, checking wiring, using a test light, using a noid light |
| Suggested actions | Checking ECU caps for damage, replacing distributor, seeking assistance from a certified mechanic |
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What You'll Learn

A faulty ECU could be the issue
If the ECU is faulty, it may not be sending the injector pulse signal to the injectors, which could result in them not spraying. This can be due to damaged caps, which is a common issue with older models. It is recommended to check the caps for damage if you suspect a faulty ECU.
There are several ways to identify a faulty ECU. One common way is to look for an engine management light on your dashboard, which would require getting the code read at a garage to confirm if the ECU is faulty. Another sign is if your car goes into limp mode, restricting the speed to protect its components. More serious symptoms include mechanical issues, such as the car misfiring, resulting in poor fuel economy, reduced performance, and unusual noises from the engine.
If you suspect a faulty ECU, it is important to get it looked at by a mechanic as soon as possible. There are options for repairing or replacing the ECU, depending on the specific issue and the make and model of your vehicle.
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The CAS may be bad
The CAS, or Crank Angle Sensor, is a pickup sensor that controls the injectors. If the CAS is faulty, it will not send a signal to the ECU (Engine Control Unit) to let it know when to send a spark signal. This will result in no spark, and the ECU will not send an injector pulse signal to the injectors to coincide with the spark signal.
A faulty CAS can cause fuel injector issues, such as the injectors not spraying. The CAS may be bad if the fuel is not being pressurized when you open the fuel rail. The fuel should come out at a good rate, but it will not be pressurized. This is because the FPR (Fuel Pressure Regulator) cannot regulate the fuel rail pressure on an open rail.
If you have spark, but the injectors are not firing, it may be because the ECU is not receiving the signals from the CAS. In this case, you should check the caps on the ECU for damage, especially if it is an older model. The original caps on first-generation TT models are known to go bad over time.
To diagnose a bad CAS, you can test it with a multimeter. You will need to refer to the service manual for your specific vehicle to determine the correct connectors and values to test. It may also be worth checking your theft system, as some systems can cause the injectors not to fire if they are tripped. Resetting the security system may resolve the issue.
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Injectors require pressurised fuel to spray
Fuel injectors are a crucial component in modern engines, delivering the right amount of fuel into the combustion chamber at the precise time. They do this by spraying a fine mist of fuel directly into the intake manifold or combustion chamber, where it mixes with air before ignition. This precise fuel delivery ensures efficient combustion, resulting in better engine performance and fuel economy.
The fuel pump directs fuel from the tank to the engine at the required pressure. The fuel pressure regulator maintains the correct fuel pressure within the system, ensuring consistent fuel delivery to the injectors. The fuel rail, a pipe that delivers fuel to all injectors in multi-point or direct injection systems, is also essential in ensuring pressurised fuel reaches the injectors.
If the fuel is not sufficiently pressurized, the injectors will not spray. This could be due to a faulty FPR or a problem with the fuel rail. A bad CAS could also be the cause, as it would not send a signal to the ECU to send an injector pulse signal to the injectors.
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The injectors could be clogged
If your fuel injectors are not spraying, it could be because they are clogged. Fuel injectors spray fuel as a fine mist into the intake manifold (or combustion chamber) at a very precise angle. Dirty or clogged fuel injectors can cause several problems with your engine. For example, dirty fuel injectors can cause the engine to misfire, making the motor feel like it is sputtering and sending vibrations through the car. This happens when the delicate balance between fuel and air entering the engine is disrupted.
Clogged fuel injectors can also lead to rough idling and engine stalling. If your vehicle has been sitting for an extended period with gasoline in the tank, it is likely that the fuel injectors are clogged with bad fuel, varnish, and sediment. Most fuels contain ethanol, which is hygroscopic, drawing moisture from the air into the fuel. The water in the fuel causes internal components to rust, and the residue from the rust can clog the injectors. Additionally, smaller and older service stations may have debris and sediment in their storage tanks, which can eventually make its way into your fuel tank and clog the injectors.
To properly unclog a fuel injector, the injector must be removed from the engine. Once removed, the injectors can be cleaned using an ultrasonic cleaning process, which will remove any built-up sediment and dirt. It is important to note that simply adding injector cleaning additives to the fuel will not effectively clean a clogged fuel injector. While these products claim to clean or unclog injectors, they cannot do so without getting inside the injector. By adding these cleaners to the fuel, the problem may be made worse as the loosened debris will be pumped into the injectors or the pathway to the injectors.
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There could be an issue with the cooling fan clutch
One of the earliest symptoms of a bad fan clutch is an overheating engine. When the clutch doesn't engage properly, the fan fails to cool the radiator effectively, causing the engine to heat up. If you frequently notice higher-than-usual temperatures on your gauge, it’s time to investigate the fan clutch. A clutch stuck in the “on” position can cause the fan to spin excessively, resulting in loud noises, especially when accelerating. This issue is often linked to a failing clutch and can become problematic if ignored. Struggling air conditioning can also point to fan clutch symptoms. The radiator and condenser work together to keep the engine and cabin cool. A failing fan clutch disrupts this process, reducing cooling inside your vehicle.
You can diagnose fan clutch issues by checking for visible leaks or damage. Inspect the clutch for oil leaks, as these indicate internal wear or failure. Additionally, ensure the fan is securely mounted and not wobbling, as a loose fan can compromise the cooling system and further damage the clutch. If you notice any of these issues, it's important to seek expert assistance. Specialists can perform a thorough diagnosis and provide the right solutions. Schedule a fan clutch repair to restore your cooling system’s efficiency and prevent further damage.
To avoid recurring issues, incorporate regular maintenance: Low coolant levels can worsen overheating risks. Regularly check the coolant reservoir and top it off if necessary. Maintaining optimal levels ensures your engine stays cool and prevents unnecessary stress on the fan clutch. A well-maintained cooling system supports the fan clutch’s performance: Inspect the radiator, hoses, and belts for signs of wear, cracks, or leaks. Damaged components can disrupt airflow or cooling efficiency, increasing the likelihood of overheating and fan clutch failure. Routine maintenance is key to avoiding major issues.
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