
When it comes to choosing the best diesel fuel for a Sprinter van, several factors come into play, including performance, cost, and environmental impact. While regular diesel fuel is widely available, alternatives like biodiesel and renewable diesel offer their own unique advantages. Biodiesel blends, such as B20, have been shown to slightly improve performance and cost less per gallon, but they can be harder to find. Renewable diesel, on the other hand, is a fully compatible substitute for petroleum diesel and is made from sustainable sources like soybean oil and used cooking oil. For those seeking a cost-effective and environmentally friendly option, diesel engines in Sprinter vans offer better fuel efficiency and require less frequent servicing than their gas counterparts. However, it's important to note that diesel engines come with their own set of considerations, such as the use of Diesel Exhaust Fluid (DEF) to meet emission standards.
| Characteristics | Values |
|---|---|
| Fuel efficiency | Diesel engines are more fuel-efficient than gas engines |
| Environmental impact | Diesel conversion is a better option to reduce environmental impact |
| Service interval | Diesel engine: 20,000 miles; Gas engine: 15,000 miles |
| Diesel Exhaust Fluid (DEF) | A water and urea solution that turns NOx gases into nitrogen and water |
| Cost | Diesel is more expensive than gas |
| Fuel availability | Not every gas station carries diesel fuel |
| Fuel compatibility | The Sprinter diesel engine is not compatible with biodiesel fuel blends past 5% (B5) |
| Fuel options | B20 biodiesel, regular diesel, renewable diesel |
| Fuel performance | B20 biodiesel offers slightly improved performance and lower cost per gallon than regular diesel and renewable diesel |
| Fuel economy | All fuel types average around 20 mpg |
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What You'll Learn

Diesel vs gas engines
When it comes to choosing between a diesel or gas engine for your Sprinter, there are several factors to consider, including fuel type, cost, power, fuel efficiency, environmental impact, and life expectancy. Here is a detailed comparison to help you decide:
Fuel Type
Diesel engines and gas engines use internal combustion, where air enters the engine and combines with fuel. However, the ignition process differs. Gas engines use spark plugs to ignite the fuel, while diesel engines use extreme compression to generate heat for spontaneous ignition, known as compression ignition.
Cost
In the United States, diesel fuel is generally more expensive than gasoline. However, diesel engines are more fuel-efficient, so you may save money in the long run. Diesel engines also tend to be more durable and require less maintenance, which can offset the higher fuel costs.
Power and Fuel Efficiency
Diesel engines have higher torque than gasoline engines, making them ideal for towing and hauling heavy loads. They are preferred for long-distance driving due to their impressive fuel efficiency. Gas engines, on the other hand, are designed for speed and acceleration, making them better suited for city driving or situations where quick acceleration is needed.
Environmental Impact
Diesel engines emit less carbon dioxide per mile than gas engines, but gas engines emit lower levels of nitrogen oxides and particulate matter, which contribute to air pollution. If reducing your environmental impact is important to you, consider that diesel engines can be more environmentally friendly, especially when paired with Diesel Exhaust Fluid (DEF) to reduce NOx emissions.
Life Expectancy
Diesel engines are built to handle extremely high compression forces, making them sturdier and more long-lasting than gas engines. With proper maintenance, a diesel engine can last up to 800,000 miles.
In summary, if you frequently drive long distances, tow heavy loads, or prioritize fuel efficiency and longevity, a diesel engine may be the best choice for your Sprinter. However, if you primarily drive in the city, need quick acceleration, or want lower upfront costs, a gas engine might be more suitable.
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Fuel efficiency
When it comes to fuel efficiency, diesel engines typically offer greater savings than their gas-powered counterparts. However, this comes at a cost, as diesel fuel tends to be more expensive. In some regions, such as Colorado, diesel can be almost $1 more per gallon compared to gas. Additionally, diesel engines generally require more costly maintenance due to the higher expense of parts and the limited availability of specialized labor.
For those seeking to maximize their fuel efficiency, the Mercedes-Benz Sprinter with a diesel engine stands out as a notable option. The Sprinter's diesel engine boasts a longer service interval of 20,000 miles compared to the 15,000 miles of its gas-powered counterpart. Additionally, the diesel engine's superior torque makes it particularly well-suited for towing and hauling heavy loads. This makes it an attractive choice for those who frequently travel with trailers or need to navigate steep terrains.
While the Sprinter's diesel engine offers excellent fuel efficiency, it's important to note that not all diesel fuels are created equal. The compatibility of diesel fuel with the Sprinter's engine depends on several factors, including the model year, the number of cylinders, and regional regulations. For example, the 2023+ 4-cylinder engine has been approved by Mercedes-Benz for biodiesel blends up to B20, which offers improved performance and lower costs per gallon than regular diesel. However, for engines prior to 2023, Mercedes-Benz cautions against the regular use of B20, recommending it only for limited or emergency situations.
Another important consideration is the use of Diesel Exhaust Fluid (DEF). This fluid, a mixture of water and urea, is inserted into the exhaust stream to reduce NOx emissions and meet EPA standards. While DEF helps maintain engine performance and fuel efficiency, it requires regular refills, typically once the fluid level reaches half a tank or after several fill-ups. Failure to refill DEF promptly can result in the vehicle entering a "limp mode," with a limited number of engine starts remaining.
In terms of fuel options, the Sprinter offers flexibility. In addition to conventional petroleum-based diesel (#2 diesel), the Sprinter is compatible with biodiesel blends up to B5 for all engines. Biodiesel is derived from renewable sources such as vegetable oil, waste fryer oil, or animal fats. Renewable diesel, which is fully compatible with the Sprinter's engine, offers a drop-in substitute for petroleum diesel and is made from non-petroleum sources like soybean oil, used cooking oil, and plant-based oils.
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Environmental impact
Diesel fuel, which is refined from crude oil, produces a number of harmful emissions when burned, including ground-level ozone and particulate matter. These emissions contribute to air pollution, the production of acid rain, and the creation of smog, all of which have negative impacts on human health, vegetation, and property.
To mitigate these environmental impacts, the U.S. Environmental Protection Agency (EPA) has established standards for the sulfur content of diesel fuel and emissions from diesel engines. Ultra-Low-Sulfur Diesel (ULSD) fuel, which contains a maximum sulfur concentration of 15 parts per million, is now the standard for diesel fuel in the United States. ULSD fuel, when used in conjunction with advanced exhaust emission control systems, can significantly reduce vehicle particulate emissions and nitrogen compound (NOx) emissions.
Despite these advancements, diesel fuel consumption still contributes to carbon dioxide (CO2) emissions. In 2022, diesel fuel consumption accounted for about 25% of total U.S. transportation sector CO2 emissions and about 10% of total U.S. energy-related CO2 emissions. To further reduce emissions and address climate change, strategies such as improved fuel economy and idle reduction are being implemented.
When considering the environmental impact of diesel fuel for Sprinter vehicles specifically, there are a few additional factors to keep in mind. Firstly, while diesel engines are known for their fuel efficiency, the higher cost of diesel fuel may be a factor in certain regions. Additionally, not all gas stations carry diesel fuel, so planning is necessary to ensure access to fuel, especially in remote locations. Furthermore, the use of Diesel Exhaust Fluid (DEF), a urea solution that helps reduce NOx emissions, is required for diesel engines.
For those seeking to reduce their environmental impact, a diesel conversion may be a suitable option, as it can provide better fuel efficiency and reduce certain emissions. However, it is important to note that diesel engines generally have higher maintenance costs and that the compatibility of diesel Sprinter engines with biodiesel fuel blends is limited to a maximum of 5% (B5). In certain states, such as California, there is a push for more sustainable fuel options, with some suppliers offering 20% biodiesel blends (B20).
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Fuel availability
In the United States, all highway diesel is Ultra-Low Sulfur Diesel (ULSD), which can be further categorized into #2 or #1, also known as "winter diesel" due to its lower gel point. Biodiesel blends, such as B5 and B20, are also available but may be harder to find. B5 ULSD is suitable for regular use in any MB diesel motor, while B20 is approved by Mercedes-Benz for their 2023+ 4-cylinder engines. However, MB recommends against using B20 on a regular basis for engines prior to 2023. Renewable diesel, made from non-petroleum sources such as soybean oil and used cooking oil, is another option that can be used in conventional diesel engines and is fully compatible with the Sprinter's engine.
The availability of diesel fuel can vary by region, with some areas having more limited options. For example, in California, there has been a push for sustainable fuel options, and some suppliers have switched to B20 biodiesel. However, this fuel is not recommended for regular use in MB diesel motors before 2023. When travelling to Mexico, it is important to note that proper diesel stations are scarce, so extra fuel may need to be brought along.
The decision between diesel and gas fuel for your Sprinter van depends on various factors, including fuel availability, fuel efficiency, and the intended use of the vehicle. While diesel fuel may be more challenging to find in certain regions, it offers better fuel efficiency and is suitable for towing and driving in mountainous areas. On the other hand, gas engines are more readily available at gas stations and may be more cost-effective upfront, but they may not be as fuel-efficient as diesel engines.
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Engine maintenance
Service A and Service B are the two primary services that should be performed on a Sprinter diesel engine at regular intervals. Service A is typically carried out after the first 10,000 miles or one year of ownership, and it involves fluid level inspections and corrections as per the manufacturer's recommendations. Service B is recommended after the first 20,000 miles or two years, and it covers all the repairs and maintenance from Service A, plus additional items. After the initial Service B, subsequent visits are scheduled at 40,000, 60,000, and 80,000 miles, and so on.
In addition to these services, there are other maintenance tasks that should be performed at specific mileage intervals. For example, an engine air filter replacement and transmission fluid check should be done every 30,000 miles, while a brake fluid replacement and battery inspection should occur every 40,000 miles. A comprehensive systems check, fuel filter replacement, and suspension inspection are recommended every 60,000 miles or more.
It is also important to use the correct type of diesel fuel to prevent injector and engine issues. The Sprinter diesel engine is not compatible with biodiesel fuel blends above 5% (B5). In certain regions, such as California, biodiesel blends of 20% (B20) may be available, but these should only be used in emergencies and diluted with standard ultra-low sulfur diesel as soon as possible.
Additionally, diesel engines require the use of Diesel Exhaust Fluid (DEF), which is a water and urea solution that helps reduce NOx emissions. It is important to keep the DEF tank topped up to avoid entering "limp mode," where the engine will only allow a limited number of starts.
By following the recommended service intervals and using the appropriate fluids and fuel types, owners of Sprinter diesel vans can ensure the reliability, safety, and longevity of their vehicles.
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Frequently asked questions
Diesel engines are more fuel-efficient than gas engines, and they are better for high altitudes and towing.
Diesel fuel is more expensive than gas, and not all gas stations carry it. Diesel engines are also more expensive to maintain.
B20 biodiesel has been found to slightly improve the performance of sprinter vans, but it is harder to find. B5 ULSD is acceptable for regular use in any MB diesel motor.
In the US, diesel fuel can be found at gas stations, but availability varies by location. In remote locations, diesel fuel may be harder to find. In Los Angeles, for example, diesel fuel can be found at a range of prices, from $3.59 in Las Vegas to $4.79 to $4.99 along the Interstates.











































