Mercedes Mullins
If you're looking for an old school bus fuel tank, there are a few options to consider. Firstly, it's important to note that there is no standard size for fuel tanks in buses, as they are typically built to order. The tank size can vary from less than 30 gallons to over 200 gallons, depending on the original specifications. You can estimate the tank size of your bus by taking measurements and calculating the cubic volume to determine the number of gallons it can hold. When it comes to finding a replacement fuel tank, you may want to explore options such as Cleveland Tank, which has been a leading manufacturer of OEM school bus fuel tanks for over 30 years, offering customisation and high-quality components. Alternatively, you could search for fuel tanks in junkyards, as suggested by some bus owners, or explore online resources and parts warehouses that cater specifically to school bus conversions and offer replacement fuel tanks and accessories.
| Characteristics | Values |
|---|---|
| Manufacturer | Cleveland Tank |
| Years of experience | Over 30 years |
| Capabilities | In-house engineering staff, modern design software, state-of-the-art manufacturing systems |
| Materials | Steel, aluminum, stainless steel |
| Mounting options | Behind the stairs on the passenger side (older buses), behind the rear axle between the frame rails (newer buses) |
| Fuel tank size | Varies, can be anywhere from less than 30 gallons to over 200 gallons, depending on the original order; some states require a minimum number of gallons (e.g., 60 gallons in WA for full-size buses) |
| Fuel type | Diesel, gasoline |
| Tank shape | Rectangular or cylindrical |
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What You'll Learn
Fuel tank size
The fuel tank size of a school bus can vary, with no standard size. It can range from less than 30 gallons to over 200 gallons, depending on the specific bus model and the requirements of the original purchaser. Some states, like Washington, mandate a minimum fuel capacity for full-size buses, which is 60 gallons.
School bus models like the 2003 Thomas Saf-T-Liner HDX have a fuel tank capacity of 100 gallons. The 1993 Amtran Genesis has a 25-gallon tank, while the Bluebird GVWR 17,000 model has a 30-gallon tank. The Ward (Amtran) Volunteer is equipped with a 65-gallon tank.
When determining the fuel tank size, it is important to note that the fuel gauge reading may not accurately represent the exact amount of fuel in the tank. This is because the top quarter of the tank, as indicated by the fuel gauge, often contains more fuel than the bottom quarter.
If you are looking for a replacement fuel tank for a school bus, Cleveland Tank is a reputable manufacturer that has been in the industry for over 30 years. They specialise in producing diesel fuel tanks for school buses and can customise tanks to meet specific requirements. Cleveland Tank offers a range of materials, including steel, aluminium, and stainless steel, ensuring that your bus complies with federal regulations.
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Fuel tank location
The fuel tank location in a school bus varies depending on the age of the bus. Most older buses have their fuel tanks mounted just behind the stairs on the passenger side. These tanks are typically surrounded by a large "grunch" bar. Newer buses, on the other hand, tend to have their fuel tanks mounted behind the rear axle, between the frame rails. This location provides additional protection in the event of a side collision.
The size of the fuel tank can vary significantly, ranging from less than 30 gallons to over 200 gallons. It depends on the original purchaser's order from the factory. Some states, like Washington, mandate a minimum number of gallons. For full-size buses in Washington, the minimum is 60 gallons.
When determining the size of your fuel tank, you can look for a tag on the tank itself that indicates its size. However, this tag may not be in an easily accessible location. Alternatively, you can calculate the cubic volume by taking external measurements and converting cubic inches into gallons.
If you're considering switching your bus to run on gasoline, you can find suitable fuel tanks in a variety of sizes in junkyards. You can also reach out to companies like Cleveland Tank, which has been manufacturing OEM school bus fuel tanks for over 30 years and offers custom design and manufacturing services.
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Fuel tank coatings and finishes
If you are looking for an old school bus fuel tank, Cleveland Tank is a leading manufacturer of OEM school bus fuel tanks and has been in the industry for over 30 years. They manufacture diesel fuel tanks for school buses and complete every step of the production process in-house.
The coating of a fuel tank is a vital process that enhances the tank's durability and functionality. It involves applying a protective layer to the tank's interior and exterior, creating a barrier against corrosion, leaks, and damage caused by the fuel or the environment.
There are several types of coatings available, each with its own advantages:
- Epoxy coatings are widely used due to their robustness and versatility. They are composed of epoxy resin and a hardener, forming a strong, resistant bond. Epoxy coatings adhere well to various substrates, including metal and fibreglass, and provide excellent resistance to corrosion and chemicals.
- Polyurethane coatings are popular for their outstanding flexibility and durability. They offer great resistance to abrasion and impact, making them ideal for mobile applications or tanks exposed to mechanical stress. Polyurethane coatings can also withstand temperature changes without losing integrity and provide UV resistance, making them suitable for external tanks.
- Fuel tank sealers, such as POR-15 Fuel Tank Sealer, are designed to act as a liner and protect against rust, corrosion, and small fuel leaks. They are formulated for metal and are impervious to various types of fuel, including diesel and high alcohol content fuels.
When choosing a coating, it is important to consider the specific requirements of your application, such as the type of fuel, environmental conditions, and safety standards. Companies like Cleveland Tank and Valence offer a range of coating options and have the expertise to ensure the highest quality and safety standards for your fuel tank.
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Fuel tank manufacturers
If you're looking for an old school bus fuel tank, there are a few options to consider. One option is to explore manufacturers that specialize in producing fuel tanks for school buses. These manufacturers often have the expertise and capabilities to create custom solutions and provide tanks that meet specific requirements. Here are some details about fuel tank manufacturers:
Cleveland Tank is a prominent name in the industry, with over 30 years of experience in manufacturing OEM school bus fuel tanks. They have a dedicated team of expert technicians who handcraft each tank, utilizing advanced production techniques. Cleveland Tank offers a range of materials, including steel, aluminum, and stainless steel, ensuring that they can cater to diverse OEM needs. Their in-house engineering staff is equipped to provide creative design assistance and address any complex issues that may arise. Cleveland Tank prides itself on manufacturing safe and legal vehicles and equipment, complying with the relevant Federal Regulations that govern tanks.
A Parts Warehouse is another supplier of school bus fuel tanks and accessories. They offer DOT Certified Replacement School Bus Fuel Tanks, ensuring compliance with safety standards. A Parts Warehouse provides a comprehensive range of products, including fuel tanks, coolants, tubes, radiator parts, electrical components, and more. They cater to a wide range of applications and are willing to assist customers in finding the right tank for their specific needs.
When considering fuel tank manufacturers, it is essential to prioritize quality, safety, and compliance with legal standards. Reputable manufacturers, such as Cleveland Tank and A Parts Warehouse, offer tanks that meet stringent industry standards and are designed to integrate seamlessly into your school bus application. By choosing a manufacturer with extensive experience and a commitment to quality, you can ensure the reliability and longevity of your fuel tank.
In addition to the manufacturers mentioned, there may be other specialized companies that cater to the school bus industry or provide custom fuel tank solutions. It is always advisable to research and compare different options, considering factors such as materials used, production techniques, safety certifications, and customer testimonials, to make an informed decision that best suits your specific requirements.
Lastly, when dealing with old school buses and fuel tanks, it is crucial to consult experts or mechanics familiar with the specific models and regulations pertaining to fuel systems. They can provide valuable insights into sourcing compatible fuel tanks, ensuring safe and proper installations, and maintaining the fuel system to meet safety standards. This holistic approach will help ensure that your old school bus remains operational and compliant with the necessary fuel tank requirements.
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Fuel tank regulations
Cleveland Tank, a leading manufacturer of OEM school bus fuel tanks, has been in the industry for over 30 years. They manufacture diesel fuel tanks for school buses, completing every step of the production process in-house to ensure the highest quality tank and components. They also have the unique capability to provide creative design assistance and deliver creative solutions for OEMs using modern design software and state-of-the-art manufacturing systems.
Cleveland Tank understands and manufactures according to the relevant Federal Regulations that govern tanks. They can help determine the specific regulations that apply to a particular application, offering extensive experience with side-mount and non-side-mount certifications. Additionally, they can provide the necessary drop testing to certify new designs to FMSCA standards.
When it comes to finishes, Cleveland Tank offers a range of superior-quality coatings for original equipment manufacturers. They have developed an advanced powder coat system and acid wash operation within their facility, ensuring that their OEM and specialty tanks receive consistent quality coatings and finishes.
Regarding fuel tank regulations, the National Highway Traffic Safety Administration (NHTSA) has provided guidance on fuel tank installation and standards. According to NHTSA, fuel tank installation should comply with the SBMI Design Objectives, 1990 edition, and all Federal Motor Vehicle Safety Standards in effect on the date of the bus's manufacture. Fuel tanks may be mounted between the chassis frame rails or outboard of the frame rails on either side of the vehicle. The actual draw capacity of each fuel tank is specified to be 83% of the tank capacity.
Additionally, NHTSA addresses the installation of alternative fuel systems, stating that they must comply with applicable fire codes and Federal Motor Vehicle Safety Standards in effect on the date of the bus's manufacture. Specifically, the installation of LPG tanks should adhere to the standards set by the National Fire Protection Association (NFPA) 58. For school buses using CNG as fuel, Standard 303, Fuel System Integrity of Compressed Natural Gas Vehicles, applies. State standards for CNG vehicle fuel system integrity must align with Standard 303 unless they impose additional requirements for public school buses.
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Frequently asked questions
You may be able to find an old school bus fuel tank in a junkyard. Cleveland Tank is also a leading manufacturer of OEM school bus fuel tanks and has been in the industry for over 30 years.
There is no standard size for an old school bus fuel tank. It could be anywhere from less than 30 gallons to over 200 gallons, depending on what the original purchaser ordered.
In most older buses, the fuel tank is mounted just behind the stairs on the passenger side.
