Finding The Right Replacement For Your Racor 200Fg Diesel Filter

The Racor 200FG fuel filter is a top-quality filter designed to remove water and impurities from fuel, ensuring optimal engine performance. When it comes to replacing the Racor 200FG diesel fuel filter, there are a few options available. One option is the Killer Filter Replacement, which is manufactured with high-quality materials and offers superior performance. Another alternative is the Donaldson P552000 filter, which can be purchased on Amazon. Additionally, the Racor 2000TMOR 10 Micron Element 200FG is another possible replacement option. It is important to note that when replacing fuel filters, individuals should ensure that the specifications and measurements match their specific application.

The Racor 200FG fuel filter/water separator

When it comes to replacing the Racor 200FG fuel filter, there are a few things to keep in mind. Firstly, make sure to shut off the fuel flow and drain the fuel from the filter assembly. If you have the older model of the Racor 200FG, there will be a stainless steel clamp at the top that needs to be loosened by turning a handle. Once loose, remove the handle and the top of the assembly, which also holds the filter element. Pull it straight up and let the fuel drain back into the housing. Then, simply twist the old filter off, replace it with a new one, and reassemble with new O-rings.

If you have the newer model of the Racor 200FG, it will have a "spin-on" element between the upper and lower housings. To replace the filter, unscrew the top housing, drain the remaining fuel, and then unscrew the lower housing piece. Put the lower housing piece on the new filter, fill it with clean fuel, and screw the assembly onto the upper housing.

It's important to note that you don't need to remove the bowl to change the filter. If your filter didn't drain completely, the drain valve might be clogged. In this case, simply unscrew the valve and remove the bowl by taking out the four screws that hold it in place.

There are a variety of replacement filter options available for the Racor 200FG, such as the Killer Filter Replacement, which is manufactured with high-quality materials and guarantees superior performance.

Donaldson P552000 as a replacement

The Donaldson P552000 is a direct replacement for the Racor 2000SM fuel filter water separator. It is a high-efficiency filter, capable of removing 99% of particles at 30 microns and 95% of emulsified water. This performance is comparable to original equipment manufacturer (OEM) filters.

The Donaldson P552000 is a cartridge-type filter and is compatible with several other filters from different manufacturers, including:

• AC DELCO-TP988
• AL FILTER CO-ALG9111
• AMERICAN PARTS-3304,95207
• BALDWIN-PF599,PF59910,PF59930
• BIG A-3304,95207
• CARQUEST-86207
• CATERPILLAR-3I1250
• DAIHATSU-2330087105
• EXMAN-FE20520,FI10020,SFS7105
• FLEETGUARD-FS1210
• FLEETRITE-FSR81210
• FRAM-CS3608
• FREIGHTLINER-DNP552000
• HASTINGS-839,FF839
• HAVAM-HD2011
• HIFI FILTER - JURA FILTRATION-SN1210
• KRALINATOR-FS740
• LUBER FINER-LFF200
• MOTORCRAFT-FD261
• NAPA-3207
• ONAN-1491691
• PUROLATOR-F50005,WRE5,WS2
• RACOR-2000PM,2000PMOR,2000SM,2000SM30,2000SMOR,2000TM,2000TMOR,200FF,200FFM,200FG
• SAKURA-F1905
• SEPAR-20502
• SURE FILTER-SFS7105
• UNITED CENTRAL INDUSTRIAL SUPP-365068
• VMC-FS552000
• WALGAHN-MOTORENTECHN-811644,811644
• WIX-33207
• WOODGATE-WGFS1210

Donaldson offers two types of fuel filter water separating systems: bowl style service filters and OEM bowl style service filters. The P552000 is a cartridge-type filter, which is designed to fit inside a bowl-style filter housing. This can either be a Donaldson-designed water bowl or the existing water collection bowl from the OEM filter.

The Donaldson-designed water bowl offers increased water-holding capacity, capable of holding up to 65ml more water than the OE bowl. The conversion kits include a fuel filter with a standard valve, the Donaldson-designed water collection bowl, and an alternative valve with either a water-in-fuel (WIF) sensor or a threaded port. The service filters can be ordered separately.

The P552000 filter is not intended for marine applications.

Steps to replace the Racor 200FG filter

• Shut off the fuel flow to the filter.
• Locate the drain plug below the glass bowl of the filter and open it to drain the fuel. Allow the fuel to drain completely.
• If the fuel does not drain completely, the drain valve may be clogged. In this case, unscrew the valve and clear any blockages.
• To remove the glass bowl, unscrew it from the assembly. Depending on the model of your Racor 200 filter, this can be done in two ways:

• For older models, loosen the SS clamp at the top by turning a handle. Remove the handle once it is loose, then remove the top of the assembly, which also holds the filter element.
• For newer models with a "spin-on" element, unscrew the top housing, drain any remaining fuel, and then unscrew the lower housing piece.

• Pull the filter element straight up and let the fuel drain back into the housing.
• Remove the old filter from the top piece.
• Twist the new filter element into the top piece. Ensure that new O-rings are installed.
• Reassemble the filter housing.
• If you drained the bowl completely and did not remove the top piece, you may not need to bleed the fuel system afterward.

By following these steps, you can replace the Racor 200FG filter and ensure that your fuel system functions optimally.

The Killer Filter replacement pack

Each pack contains four Killer Filter replacements, manufactured with the highest-quality materials available on the market. The filters are proudly made in the USA and undergo strict quality control to guarantee a superior product. With their exceptional craftsmanship, these filters are guaranteed to meet or surpass all OEM specifications.

The importance of fuel filters for diesel engines

The Racor 200FG fuel filter is a fuel filter/water separator designed to keep your diesel engine running smoothly. It is an essential component of your engine, and regular maintenance and replacement of the filter are critical to ensuring your engine stays healthy and performs optimally.

The fuel filter plays a vital role in protecting the engine and ensuring its good performance. It acts as a barrier against impurities and water residue, which, if allowed to pass through, could cause irreparable damage to the injectors, leading to costly repairs. A clean diesel filter allows the engine to operate more efficiently, and regular replacement ensures the correct operation of the vehicle's engine.

Diesel fuel filters are designed to remove extremely small particles, including water, wax, and asphaltene, which can cause premature failure of engine components. Asphaltene particles tend to stick to the filter fibres and coat the surface, while wax crystals can settle and choke the filter as the temperature of the diesel fuel is reduced. Regularly changing the filter ensures that the fuel flows smoothly and prevents clogging, especially in cold temperatures.

The symptoms of a clogged diesel fuel filter include decreased vehicle performance, such as loss of power, difficulty accelerating, rough idling, and increased fuel consumption. The engine may also stall, and the warning light may illuminate, indicating that the fuel is not reaching the engine correctly.

To maintain optimal engine performance and avoid long-term damage, it is recommended to change the diesel fuel filter regularly. For light commercial vehicles, this is typically advised every 15,000-30,000 km or at least once a year. However, it is always best to follow the vehicle manufacturer's guidelines.

Frequently asked questions