
Diesel fuel contains paraffin wax, which improves its viscosity and lubrication. However, in freezing temperatures, the wax solidifies, leading to diesel fuel gelling. This can cause significant engine issues, including clogging fuel filters and lines, and even rendering the engine useless. To prevent these problems, there are several solutions, including keeping the vehicle warm, using anti-gel additives, and blending diesel with kerosene, which has a lower gelling point. Additionally, choosing No. 1 fuel diesel, which does not contain paraffin wax, can also prevent gelling at any temperature. Understanding these solutions is crucial for ensuring the reliable operation of diesel engines during cold seasons.
| Characteristics | Values |
|---|---|
| How to prevent diesel fuel from freezing | Keep the vehicle warm, use anti-gel additives, switch to No. 1 fuel diesel, use kerosene-blended fuel |
| How to prevent diesel fuel from gelling | Use additives, store the vehicle in a climate-controlled garage, use light bulbs, heaters or block heaters, use kerosene |
| Additives | EDT+ Winter Defense, Diesel Winter Anti-Gel, MotorKote Anti-Gel + Conditioner, Power Service Diesel 911, Cetane Boost, Fuel Optimizers, Upper Cylinder Lubricant, Low Sulfur Lube, DEF Reducer |
| Temperature points | Cloud point: 32°F/0°C, Cold Filter Plugging Point (CFPP): 14-15°F/-9.5°C, Pour point: 2° to 20°F below the cloud point |
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What You'll Learn

Keep the vehicle warm
Keeping your vehicle warm is an effective way to prevent diesel fuel from freezing. This is particularly important for those living in places where temperatures consistently drop below freezing multiple times a year. If you have a climate-controlled garage, you can store your vehicle there to protect it from freezing outdoor temperatures. Alternatively, you can place light bulbs under your vehicle to emit heat and keep your engine warm. Another option is to wrap your vehicle in a tarp and run a heater that blows heat to warm it overnight. A block heater is also useful as it connects to your engine and warms your engine's coolant, keeping your oil warm and preventing freezing.
If you are unable to keep your vehicle warm, you may encounter issues with diesel fuel gelling or crystallizing. This occurs when the temperature reaches the \"cloud point\", causing the paraffin wax in the diesel fuel to solidify and turn into a cloudy mixture. Eventually, the wax will form crystals that can clog fuel filters and lines, preventing fuel flow and damaging your engine. Therefore, it is crucial to take measures to keep your vehicle warm or use additives to prevent diesel fuel gelling.
In addition to keeping your vehicle warm, you can also use anti-gel fuel supplements or additives to prevent diesel fuel from freezing. These products lower the freezing point of diesel fuel and prevent gelling or crystallization. It is recommended to start using anti-gel products as soon as temperatures approach freezing. You can also switch from No. 2 fuel diesel to No. 1 fuel diesel, as the latter does not contain paraffin wax and does not gel at any temperature.
It is worth noting that keeping your vehicle warm may increase your energy bills, especially if you use light bulbs, heaters, or block heaters that require electricity. As such, it is essential to consider other methods, such as using anti-gel additives or switching to No. 1 fuel diesel, to prevent diesel fuel from freezing while keeping energy costs low.
Overall, keeping your vehicle warm is a crucial aspect of preventing diesel fuel from freezing. This can be achieved through various methods, including storing your vehicle in a climate-controlled garage, using light bulbs or heaters, or utilizing block heaters. Additionally, anti-gel products and fuel type switches can also help prevent diesel fuel gelling or crystallization. However, it is important to consider the energy consumption and costs associated with keeping your vehicle warm.
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Use anti-gel additives
Using anti-gel additives is an effective way to prevent diesel fuel from freezing. Anti-gel additives work by reducing the temperature at which diesel starts to gel, thereby preventing fuel system blockages and ensuring smooth engine operation. They do this by increasing the lubricity of the wax molecules within the fuel, preventing them from sticking together and clogging the fuel lines.
Anti-gel additives are particularly useful for those living in areas where temperatures consistently drop below freezing multiple times a year. When temperatures reach 32°F, untreated diesel fuel is at risk of gelling, and at 15°F, it will turn to gel and cause issues for diesel engines. Therefore, it is recommended to start using an anti-gel additive as soon as temperatures approach freezing.
There are several anti-gel additives on the market that can help prevent diesel fuel from freezing. Hot Shot's Secret offers EDT+ Winter Defense and Diesel Winter Anti-Gel, which are effective down to -40°F and can be used in all diesel engines. Diesel Winter Anti-Gel improves the quality of standard diesel fuels in terms of detergency, stability, lubricity, and winter operability, and boosts the fuel's cetane number. It is recommended to use it every time you fill up during the winter, adding the specified amount to your fuel tank before refuelling to ensure proper mixing.
MotorKote also offers an Anti-Gel + Conditioner, which replaces lost lubricity, displaces water in the fuel, improves combustion, and increases power. It is compatible with all filters and MotorKote products. Additionally, Howes Diesel Treat is a popular choice in North America, providing unbeatable protection and extending the life and performance of diesel engines. It is safe to use, alcohol-free, and compatible with all diesel and biodiesel fuels.
It is important to note that when using anti-gel additives, preparation is key. The lower the temperature, the more anti-gel needs to be added. Additionally, it is recommended to use an anti-gel additive each time you fill your fuel tank to ensure proper mixing and maximize effectiveness.
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Switch to No. 1 diesel fuel
Diesel fuel contains wax, which begins to thicken and crystallize as temperatures drop, giving the fuel a cloudy appearance. This is known as the Cloud Point. As the wax crystals grow, they block the fuel filter, stopping fuel from passing through the tank and causing the engine to cease operating. This process is known as diesel gelling, and it can be a frustrating issue for diesel engines during winter.
To prevent diesel gelling, there are several methods that can be employed. One common solution is to use anti-gel fuel supplements, such as MotorKote Anti-Gel + Conditioner, which lower the freezing point of diesel fuel. Another option is to mix diesel fuel with kerosene, which has a lower gelling point, to reduce the overall freezing point of the mixture. Additionally, storing vehicles in a heated environment, such as a climate-controlled garage, can help prevent diesel fuel from gelling.
However, one of the most effective ways to prevent diesel gelling is to switch to No. 1 diesel fuel. Unlike No. 2 diesel fuel, which contains paraffin wax, No. 1 diesel fuel does not contain wax and therefore does not gel at any temperature. This makes it ideal for use during winter, as it flows more smoothly in colder climates due to its lower viscosity. The thinner consistency of No. 1 diesel also makes it easier for engines to start in cold weather. While No. 1 diesel fuel may cost slightly more, it can save time and money by preventing vehicle breakdowns due to gelled fuel.
In addition to switching to No. 1 diesel fuel, there are other measures that can be taken to prevent diesel fuel from freezing. Using fuel additives, such as Hot Shot's Secret EDT+ Winter Defense and Diesel Winter Anti-Gel, can lower the cold filter plugging point (CFPP) and prevent fuel lines and filters from clogging. These additives also improve fuel stability, detergency, and lubricity. It is also recommended to keep vehicles warm, use block heaters, and consider using battery warmers to maintain optimal engine performance during cold weather.
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Mix with kerosene
Kerosene is a popular option for preventing diesel fuel from freezing and gelling. It has a lower gelling point than diesel fuel, which means it can be mixed with diesel to lower its freezing point. Kerosene, also known as #1 diesel fuel oil, is a lighter diesel oil than #2 diesel fuel oil, which is the standard diesel. As a result, kerosene has a slightly lower energy content than #2 diesel, producing around 135,000 BTU per gallon compared to 139,000 BTU for a gallon of #2 diesel.
Kerosene has a lower viscosity than #2 diesel, which causes it to burn at a higher temperature in an engine. This makes it a good option for improving the cold-weather performance of diesel fuel. A general rule of thumb is that mixing 10% kerosene with diesel will lower the cold filter plugging point of the diesel blend by five degrees. This can be useful for preventing fuel filters and lines from clogging due to gelled diesel.
However, it is important to note that kerosene is considered a polluting fuel and is not recommended by the World Health Organization (WHO) for household use. Kerosene smoke contains particulate matter that can be harmful to health and can lead to an increased risk of cancer, asthma, tuberculosis, respiratory infections, cataracts, and adverse pregnancy effects. Additionally, using kerosene in vehicles that are not meant for road use may result in fines in some countries due to regulations on fuel standards for road vehicles.
While kerosene can be effective in preventing diesel fuel from freezing, it is recommended to consult with professionals in the diesel industry and consider using additives, lubricants, and winter-safe diesel engine oil instead of arbitrarily mixing kerosene.
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Store in a climate-controlled garage
Diesel fuel contains paraffin wax, which improves its viscosity and lubrication. However, in cold temperatures, the wax solidifies and turns into a cloudy mixture, eventually leading to diesel fuel gelling. This can cause issues with fuel flow and engine ignition.
One way to prevent diesel fuel from gelling is to store your vehicle in a climate-controlled garage. This is an effective way to protect your vehicle from freezing outdoor temperatures. However, it can increase your energy bill as methods such as light bulbs, heaters, and block heaters require electricity to work.
If you store your vehicle in a climate-controlled garage, you won't have to worry about diesel gelling. You can also use additional methods to keep your engine warm, such as placing light bulbs under your vehicle or using a tarp and heater.
While a climate-controlled garage is a good option, there are other ways to prevent diesel fuel gelling. One way is to use additives or anti-gel supplements, which lower the temperature at which diesel starts to gel. These can be cost-effective solutions and improve fuel flow and engine performance.
Another option is to switch from No. 2 fuel diesel to No. 1 fuel diesel, which does not contain paraffin wax and therefore does not gel at any temperature. This may be a more expensive option but could be worth it for smooth engine operation during winter.
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Frequently asked questions
Diesel fuel gelling occurs when the paraffin wax in diesel solidifies due to cold temperatures, forming crystals that can clog fuel filters and lines, preventing fuel flow to the engine.
There are several ways to prevent diesel fuel from gelling. One way is to keep the vehicle warm by storing it in a climate-controlled garage or using light bulbs, heaters, or block heaters to provide heat. Another way is to use anti-gel fuel supplements or additives, such as MotorKote Anti-Gel + Conditioner, which lower the freezing point of diesel fuel. Additionally, mixing diesel with kerosene or using winter blend fuels can help prevent gelling.
One sign that diesel fuel is starting to gel is a cloudy appearance in the fuel tank due to the crystallization of paraffin wax. This is known as the cloud point. Other signs include engine stuttering, stalling, or failing to start.











































