
Diesel fuel, also known as diesel oil, heavy oil, or simply diesel, is a liquid fuel designed for use in diesel engines, which are a type of internal combustion engine. Diesel fuels are classified into different grades, such as #1, #2, and #4, or 1D, 2D, and 4D, which are commonly used in commercial trucking and automotive applications. These grades differ in terms of viscosity, pour point, and cetane rating, with #1 diesel being more suitable for cold weather due to its lower viscosity and higher cetane rating, while #2 diesel is more commonly used in warmer weather and offers better fuel economy. The choice of diesel fuel grade impacts fleet performance, cost efficiency, and environmental responsibility, and it is important to consider factors such as manufacturer recommendations, compatibility, and cold weather performance when selecting the appropriate fuel grade.
| Characteristics | Values |
|---|---|
| Common Names | Diesel oil, heavy oil, DERV (Diesel-engine road vehicle), distillate, gas oil, petrodiesel, biodiesel, ultra-low-sulfur diesel (ULSD), solar |
| Composition | Liquid fuel |
| Engine Type | Diesel engine, a type of internal combustion engine |
| Fuel Ignition | Without spark, due to compression of inlet air and injection of fuel |
| Cetane Rating | Indicates ignition quality, i.e., how quickly the fuel ignites and burns. The higher the rating, the better the ignition quality. |
| Cetane Number | Premium diesel fuels have higher cetane numbers. |
| Btu Rating | Higher Btu rating results in greater power yield per gallon and higher mpg. |
| Viscosity | The property of fluid that causes resistance to its flow. |
| Pour Point | The lowest temperature at which the fuel remains liquid. |
| Cloud Point | Temperature at which wax crystals form, causing the fuel to appear cloudy. |
| Sulphur Content | Sulphur contributes to higher costs. Ultra-low-sulfur diesel (ULSD) has substantially lowered sulfur content. |
| Biodiesel | Made from natural, renewable sources such as vegetable oils and animal fats. |
| Grades | #1, #2, and #4. #1 is recommended for all weather conditions and cold weather. #2 is used in warmer weather and is the standard fuel grade. #4 is for low or medium-speed engines. |
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What You'll Learn

Diesel fuel grades
Diesel fuel is a popular choice for the trucking industry as it is more efficient for larger vehicles than gasoline. Diesel fuel is also closely regulated by the U.S. Environmental Protection Agency (EPA), which means fuel types must adhere to strict guidelines before they are sold.
There are multiple grades of diesel fuel available in the market, with the three main grades being 1-D, 2-D, and 4-D. These grades differ in thickness, sulfur levels, and performance in cold conditions. The 1-D and 2-D specifications refer to the fuel's Btu (British thermal unit) rating, with 1-D fuel having a lower rating. A fuel with a higher Btu rating will deliver more power per gallon, resulting in higher mpg. However, a fuel with an excessively high Btu rating could damage a diesel engine.
Diesel #1 is recommended for fleets that drive in all weather conditions as it has good cold flow properties. It contains additives and lubricants, and is more expensive than other varieties. Diesel #1 also has a higher cetane rating, which indicates the ignition quality of the solution. The higher the cetane rating, the easier it is for engines to perform a cold start. Diesel #1 is also effective in fighting rust and preventing the buildup of sediment.
Diesel #2 is the standard fuel grade and is widely sold throughout the United States. It is popular for automotive applications as it has better fuel economy and is less volatile than Diesel #1. Diesel #2 is also more affordable as it is produced with fewer refinement stages. However, it may result in harsh starts during the colder months.
Diesel #4 is for low or medium-speed engine builds and is a blend of distillate fuel oil and residual fuel oil. It is used for consistent speeds and engine stability is the main focus for trucks that use this fuel grade.
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Cetane rating
Diesel fuel is a liquid fuel specifically designed for use in a diesel engine, which is a type of internal combustion engine. Diesel engines are unique because fuel ignition occurs without a spark, instead relying on the compression of inlet air and the injection of fuel. Diesel fuel, therefore, requires good compression ignition characteristics.
The most common type of diesel fuel is a specific fractional distillate of petroleum fuel oil, but alternatives that are not derived from petroleum, such as biodiesel, biomass-to-liquid (BTL), or gas-to-liquid (GTL) diesel, are increasingly being developed and adopted. Diesel fuel is also closely regulated by the U.S. Environmental Protection Agency (EPA), which means fuel types must meet strict guidelines before they arrive at the pump.
Diesel fuels are broken up into three different classes: 1D (#1), 2D (#2), and 4D (#4). The difference between these classes depends on viscosity (the property of a fluid that causes resistance to its flow) and pour point (the temperature at which a fluid will flow). The viscosity of diesel fuel is important because, like any oil, it gets thicker and cloudier at lower temperatures. Under extreme conditions, it can even become a gel and refuse to flow at all.
The cetane rating of diesel fuel indicates the ignition quality of the solution. In other words, the higher the cetane rating, the easier it is for the fuel to ignite and burn. Cetane ratings usually range from 40 to 55 for medium to high-speed engines. Each manufacturer usually specifies a minimum or maximum cetane rating, as well as the suggested operating temperature for 1D and 2D fuels. A fuel's cetane rating is similar to the octane rating of gasoline fuel, which rates gasoline's resistance to spontaneous ignition.
#1 diesel fuel is recommended for fleets that drive in all weather conditions, as it won't gel and make it difficult to start a vehicle. It is more expensive than other varieties because it contains added lubricants and detergents that prevent the buildup of sediment and slow the corrosion process. #2 diesel fuel is widely sold throughout the United States and is considered the standard fuel grade. It is less volatile than #1 diesel, which means better fuel economy, and it is more accessible. #4 diesel fuel is for low or medium-speed engine builds.
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Btu rating
Diesel fuel is any liquid fuel designed for use in a diesel engine, which is a type of internal combustion engine. Diesel fuel is more efficient for larger vehicles than gasoline and is widely used in the trucking industry. Diesel engines are unique because fuel ignition occurs without a spark, as a result of the compression of inlet air and the injection of fuel.
Diesel fuel is classified into 3 grades: 1D (or #1), 2D (or #2), and 4D (or #4). The difference between these grades depends on viscosity (the resistance of a fluid's flow) and pour point (the temperature at which a fluid flows). The viscosity of diesel fuel is critical to engine performance, especially in cold weather. Diesel #1 flows more easily than Diesel #2, making it more efficient at lower temperatures. Diesel #2 is used to carry heavier loads for longer distances at sustained speeds, and it is less volatile than Diesel #1. Diesel #4 is for low or medium-speed engines.
The Btu (British thermal unit) rating of a diesel fuel is the amount of heat necessary to raise one pound of water by one degree Fahrenheit. A higher Btu rating indicates a greater power yield per gallon, resulting in higher mpg. However, an excessively high Btu rating can damage a diesel engine, as the engine will not be able to yield the power from the excess Btus.
The cetane rating of a diesel fuel is similar to the octane rating of gasoline fuel and indicates how easily the fuel ignites and burns. A higher cetane rating means better ignition quality, which is important for cold starts. Diesel #1 has a higher cetane rating than Diesel #2, which is why it is recommended for cold weather use.
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Viscosity
Diesel fuel is a liquid fuel that powers diesel engines used in road vehicles, watercraft, rail vehicles, and stationary engines. It is a crucial energy source in the transportation and industrial sectors worldwide. The quality of diesel fuel is of utmost importance, and one of its key components is viscosity.
The viscosity of diesel fuel is typically measured using kinematic viscosity, represented by the Greek letter "ν" (nu). Kinematic viscosity is the ratio of the fuel's density to its dynamic viscosity and is measured in centistokes (cSt) or millimetres squared per second (mm²/s). The American Petroleum Institute (API) has defined a series of viscosity grade classifications for diesel fuel, known as the "C" series, ranging from "CA" to "CZ", providing a standardised scale to determine the fuel's viscosity at 40°C (104°F).
Maintaining the correct viscosity of diesel fuel is essential for optimal engine performance and efficiency. Newer engines typically require lower viscosity oils, and the choice of diesel engine oil viscosity depends on factors such as engine type, environment, and fuel type. Thicker oils with higher viscosity are better suited for warmer conditions as they provide better protection to the engine at high operating temperatures, reducing wear and extending the engine's lifespan.
The viscosity of diesel fuel is a critical parameter that ensures the functionality and efficiency of diesel engines. By adhering to recommended viscosity grades and selecting the appropriate oil, engine components can operate more efficiently, reducing potential issues and enhancing overall performance.
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Biodiesel
Diesel fuel is widely used in the trucking industry because it is more efficient for larger vehicles than gasoline. Diesel fuel is also closely regulated by the U.S. Environmental Protection Agency (EPA), which means that fuel types must adhere to strict guidelines before they arrive at the pump.
There are different grades of diesel fuel available in the market, with #1 and #2 diesel being the most common. #1 diesel fuel is recommended for fleets that drive in all weather conditions. It contains additives like demulsifiers to keep water out of the fuel supply, as well as lubricants and detergents to improve engine performance and increase vehicle life expectancy. #2 diesel fuel, on the other hand, is the standard fuel grade and is widely sold throughout the United States. It is less expensive and more accessible than #1 diesel, offering better fuel economy and more consistent performance.
In addition to these conventional diesel fuels, there is also biodiesel, which is a mono-alkyl ester according to the US National Biodiesel Board. Biodiesel emerged in the 1930s with the discovery of a method to transform vegetable oils for fuel use. The physical and chemical properties of biodiesel depend on its source and production method. It is characterized by a higher boiling point and flash point than petrodiesel, and has distinct lubricating properties.
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Frequently asked questions
Diesel fuel, also called diesel oil, heavy oil, or simply diesel, is a liquid fuel designed for use in a diesel engine. It is the most common type of fuel for heavy trucks and is widely chosen in the trucking industry.
Diesel fuels are broken up into three classes: 1D(#1), 2D(#2), and 4D(#4). The difference between these classes depends on viscosity and pour point. Diesel fuel is also classified by cetane number, cloud point, and pour point.
#1 diesel is recommended for cold weather as it has a lower viscosity and won't gel. It is also more expensive due to added lubricants and detergents. #2 diesel is the standard fuel grade and is widely available in the United States. It is less expensive and provides greater fuel economy. #4 diesel is for low or medium-speed engines.
The cetane number of diesel fuel indicates how quickly the fuel ignites. A higher cetane number means the fuel ignites more easily. Diesel fuel typically has a cetane number between 40 and 55.











































