
Diesel fuel contains sulfur, a naturally occurring element that is tasteless and odourless, and a key component in many amino acids and proteins. Sulfur is a major contributor to air pollution and can cause harmful corrosion in engines. To address this, ultra-low sulfur diesel (ULSD) fuel was introduced, which contains a maximum of 15 parts per million (ppm) of sulfur, compared to the 5,000 ppm found in regular diesel fuel. ULSD burns more cleanly, improving fuel efficiency and reducing emissions. The transition to ULSD has involved substantial costs and has required advancements in the refining process to remove sulfur while maintaining the fuel's lubricity and energy content.
| Characteristics | Values |
|---|---|
| Sulfur Content | No more than 15 ppm |
| Other Names | Ultra-Low Sulfur Diesel (ULSD), Low-Sulfur Diesel (LSD) |
| Engine Compatibility | Engines manufactured after 2007, TDI engines from 2009 onwards |
| Benefits | Better fuel efficiency, improved engine performance, reduced emissions |
| Drawbacks | Minor decrease in energy content, increased pump prices, requires additives to prevent corrosion |
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What You'll Learn

Low sulfur diesel fuel is also known as ultra-low sulfur diesel (ULSD)
Low-sulfur diesel fuel, also known as ultra-low sulfur diesel (ULSD), is a type of diesel fuel with a substantially lowered sulfur content. It typically contains no more than 15 parts per million (ppm) of sulfur, although different regions may have varying standards. For example, China limited the sulfur content in diesel fuel to 50 ppm in 2014 and further reduced it to 10 ppm after 2017. Similarly, the Euro V fuel standard in the European Union, implemented in 2009, mandates a maximum sulfur content of 10 ppm.
The transition to low-sulfur diesel fuel is driven by the need to reduce harmful emissions and improve air quality. Sulfur is a major contributor to air pollution, and lowering its content in diesel fuel enables the use of advanced emissions control technologies. This results in significantly reduced emissions of nitrogen oxides, particulate matter (soot), and ozone precursors. Health scientists have linked exposure to diesel exhaust and soot to negative health impacts, including lung cancer and the aggravation of respiratory and cardiovascular diseases.
ULSD offers several benefits over high-sulfur diesel fuel. It provides better fuel efficiency due to its cleaner burning properties, resulting in reduced soot and emissions. Additionally, ULSD has a higher cetane rating, leading to improved engine performance and smoother operation. However, the process of removing sulfur also reduces the fuel's lubricating properties, which can increase engine wear and maintenance costs.
While ULSD is suitable for newer engines designed for low-sulfur fuel, it may not be compatible with older diesel engines. Older vehicles can still use ULSD, but they may experience a minor reduction in fuel economy and peak power due to the slight decrease in the energy content of the fuel. Additionally, operators of old diesel engines may need to replace gaskets and seals as very old gaskets can shrink and leak when using low-sulfur fuels.
Overall, the adoption of low-sulfur diesel fuel, or ULSD, is a step towards reducing harmful emissions and improving air quality. While it offers advantages in terms of fuel efficiency and engine performance, there are also considerations regarding fuel lubricity and compatibility with older engines.
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ULSD contains a maximum of 15 parts per million (ppm) of sulfur
Sulfur is a naturally occurring element that is tasteless and odourless. It is also a key component in many amino acids and proteins that are essential to life on Earth. It is derived from crude oil, which is used to produce diesel fuel. However, sulfur is a major contributor to air pollution. As a result, the Environmental Protection Agency (EPA) has issued new standards to improve air quality.
Ultra-low-sulfur diesel (ULSD) is a type of diesel fuel with substantially lowered sulfur content. ULSD contains a maximum of 15 parts per million (ppm) of sulfur. This is a significant reduction from high-sulfur diesel (HSD), which can contain up to 5,000 ppm of sulfur. The transition to ULSD has been gradual, with the EPA setting a limit of 15 ppm for on-road diesel fuel in 2006. Since then, ULSD has become the standard for diesel fuel in the United States, with all diesel fuel sold in the country required to be ULSD since December 1, 2010, except in California.
The reduction in sulfur content in ULSD has several benefits. Firstly, it allows for the application of advanced emissions control technologies that substantially lower the harmful emissions from diesel combustion. Testing has shown that the use of emissions control devices in conjunction with ULSD can reduce the exhaust output of ozone precursors and particulate matter to near-zero levels. Secondly, ULSD burns more cleanly, which means it produces less soot and fewer emissions, leading to better fuel efficiency and lower operating costs over the life of the engine.
However, the process used to reduce the sulfur content in ULSD also has some drawbacks. It reduces the fuel's lubricating properties and can cause some seals to shrink. It may also cause fuel pump failures in certain Volkswagen TDI engines. To address the issue of reduced lubricity, ASTM International has adopted a lubricity specification for all diesel fuels, which took effect on January 1, 2005.
Overall, the move to ULSD is a positive step towards improving air quality and reducing harmful emissions from diesel combustion. While there may be some challenges associated with the reduced sulfur content, the benefits of ULSD outweigh the costs, and it is now the standard for diesel fuel in many parts of the world.
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Sulfur is a natural component of crude oil
Sulfur is derived from the original crude oil source and can still be present after refining. The refining process to remove sulfur also reduces the aromatic content and density of the fuel, resulting in a minor decrease in energy content. This decrease may result in slightly reduced peak power and fuel economy. The transition to ultra-low sulfur diesel (ULSD) has come at a substantial cost. The US government estimated that pump prices for diesel fuel increased between 5 and 25 cents per US gallon due to the transition.
ULSD is a cleaner-burning diesel fuel that contains 97% less sulfur than low-sulfur diesel (LSD). Since 2006, almost all petroleum-based diesel fuel available in Europe and North America has been ULSD. The move to lower sulfur content allows for the application of advanced emissions control technologies that substantially lower harmful emissions from diesel combustion.
The level of sulfur acids created by ULSD fuel is so low that the need for elevated levels of detergents that produce high TBN no longer exists. Instead, protection against organic acid corrosion has become a more necessary requirement of modern engine oil. Modern engine oil formulations now contain a complex mix of detergent, antioxidant, and corrosion inhibitor additives to achieve optimum performance.
To summarise, sulfur is a natural component of crude oil and its presence in diesel fuel contributes to air pollution and harmful engine corrosion. The transition to ULSD fuel has resulted in cleaner-burning diesel with reduced emissions, but has also come at a cost to fuel economy and pump prices.
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ULSD has better fuel efficiency and improved engine performance
Ultra-low-sulfur diesel (ULSD) is a type of diesel fuel with significantly reduced sulfur content. Since 2006, ULSD has been the standard for petroleum-based diesel fuel in Europe and North America. The transition to ULSD was driven by the need to reduce harmful emissions from diesel combustion and improve air quality.
ULSD has better fuel efficiency due to its cleaner-burning properties, resulting in less soot and emissions. This means that over the life of the engine, ULSD provides better fuel efficiency and lower operating costs. The cleaner-burning nature of ULSD also contributes to improved engine performance. With a higher cetane rating than high-sulfur diesel (HSD), ULSD ignites more rapidly and burns more efficiently, leading to smoother engine operation.
The refining process that removes sulfur also reduces the aromatic content and density of the fuel, causing a minor decrease in energy content, typically by around 1%. While this slight reduction in energy content may result in a small decrease in peak power and fuel economy, the overall effect on fuel efficiency is positive due to the cleaner-burning nature of ULSD.
ULSD enables the use of advanced emissions control technologies, such as particulate filters and selective catalytic reduction (SCR) systems, which further reduce emissions of nitrogen oxides (NOx) and particulate matter (PM). This not only improves engine performance but also contributes to a cleaner, healthier environment by reducing harmful pollutants that can cause respiratory issues and acid rain.
In summary, ULSD offers improved fuel efficiency and enhanced engine performance compared to HSD. Its cleaner-burning properties, higher cetane rating, and reduced emissions contribute to a more efficient and effective diesel fuel option, particularly for newer engines and on-road applications.
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ULSD reduces harmful emissions from diesel combustion
Ultra-low-sulfur diesel (ULSD) is a type of diesel fuel with significantly reduced sulfur content. Since 2006, almost all petroleum-based diesel fuel available in Europe and North America has been ULSD. The transition to ULSD has been driven by the need to reduce harmful emissions from diesel combustion.
Sulfur is a natural component of crude oil, which is used to produce diesel fuel. However, it is also a major contributor to air pollution. By reducing the sulfur content in diesel fuel, ULSD enables the use of advanced emissions control technologies, which substantially lower the harmful emissions produced during diesel combustion.
Testing by engine manufacturers and regulatory bodies has confirmed the effectiveness of ULSD in reducing harmful emissions. It has been found that using emissions control devices in conjunction with ULSD can reduce the exhaust output of ozone precursors and particulate matter to near-zero levels. This includes significant reductions in nitrogen oxide emissions and soot or particulate matter.
ULSD also offers benefits such as improved fuel efficiency and enhanced engine performance. The cleaner-burning properties of ULSD result in less soot and fewer emissions, leading to lower operating costs over the life of the engine. Additionally, ULSD has a higher cetane rating, which enables faster ignition and more efficient burning, resulting in improved engine performance and smoother operation.
While ULSD has proven effective in reducing emissions, it is important to note that the process of reducing sulfur content also impacts the lubricating properties of the fuel. The decrease in lubricity can affect the protection of an engine's fuel injection system. To address this, ASTM International has adopted a lubricity specification, defined in ASTM D975, for all diesel fuels.
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Frequently asked questions
Low sulfur diesel fuel, also known as Ultra-Low Sulfur Diesel (ULSD), is a type of diesel fuel with a substantially lowered sulfur content.
The primary ingredient in low sulfur diesel fuel is still petroleum-based diesel, however, the sulfur content has been reduced to a maximum of 15 parts per million (ppm).
Sulfur is a natural component of crude oil, however, it is a major contributor to air pollution. Reducing the sulfur content allows for the application of advanced emissions control technologies that substantially lower harmful emissions from diesel combustion.
Low sulfur diesel fuel offers several benefits over high-sulfur diesel fuel, including better fuel efficiency, improved engine performance, and reduced emissions.











































