
Diesel fuel is a liquid fuel designed for use in diesel engines, which are a type of internal combustion engine. Diesel engines use the heat produced from air compression to ignite the fuel injected into their cylinders. Diesel fuel is produced from various sources, the most common being petroleum, but it can also be made from biomass, animal fat, biogas, natural gas, and coal liquefaction. The classification of diesel fuel as either flammable or combustible depends on its flashpoint, which is the minimum temperature at which the liquid produces vapours that can ignite. Diesel fuel with a flashpoint below 60°C is considered flammable, while those with a flashpoint above 60°C are classified as combustible.
| Characteristics | Values |
|---|---|
| Definition | Diesel fuel is a liquid fuel designed for use in a diesel engine, a type of internal combustion engine. |
| Other Names | Diesel oil, heavy oil, petrodiesel, ultra-low-sulfur diesel (ULSD), biodiesel, etc. |
| Sources | Petroleum, biomass, animal fat, biogas, natural gas, and coal liquefaction |
| Flash Point | Between 52°C and 93°C; classified as flammable if below 60°C, combustible if above |
| Transport Placards | Flammable liquids placard for international transport; combustible liquids placard otherwise |
| Hazards | Diesel fuel is combustible and can burn or explode; it also poses health risks |
| Storage | Must conform to standards like Australia's AS1940:2017; stored in indoor safety cabinets or outdoor bunded combustible liquids stores |
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What You'll Learn

Diesel fuel flashpoint classifications
The flash point of a material is the "lowest liquid temperature at which, under certain standardized conditions, a liquid gives off vapours in a quantity such as to be capable of forming an ignitable vapour/air mixture". Diesel fuel flash points vary between 52 and 96 °C (126 and 205 °F) or between 52 and 93 °C (126 and 200 °F). Diesel is considered a combustible liquid, with a flash point of at least 100 °F or above 100 °F according to some sources.
The flash point is used to distinguish between flammable and combustible fuels. Fuels with a flash point of less than 37.8 °C (100.0 °F) are considered flammable, while those with a flash point above this temperature are considered combustible. This distinction is important for understanding the fire hazards of different fuels and their safe handling and storage.
In the US, diesel fuel is classified as a combustible liquid for transportation purposes, which allows for the use of a combustible liquids placard. However, if diesel fuel is transported by vessel or aircraft, or internationally, a flammable liquids placard is required.
The flash point of diesel fuel is also relevant for the classification of diesel fuel facilities. Some sources state that diesel fuel facilities are not classified because diesel fuel is a combustible liquid and classified areas are typically only required for flammable liquids. However, other sources suggest that the ambient temperature at the facility should be considered, as diesel fuel can become a flammable liquid if the temperature exceeds 100 °F.
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Diesel fuel's flammability
Diesel fuel is a type of fuel made from crude oil that powers vehicles, generators, and more. It is mainly used in vehicles like trucks, buses, trains, and construction equipment. It is also used in generators to produce electricity, powering hospitals, factories, and homes during outages. Diesel fuel is denser and contains more energy than gasoline, resulting in slower burning and higher efficiency for heavy-duty engines.
While diesel fuel is associated with certain risks, it is generally considered less volatile and safer than gasoline. Diesel fuel typically has a flash point above 100°F (37.8°C), classifying it as a combustible liquid. The flash point is the minimum temperature at which a liquid emits sufficient vapours to be ignited at the liquid's surface. Diesel fuel's flash point falls within the range of 52°C to 93°C, with some sources stating a flash point of at least 100°F. This relatively higher flash point means that diesel fuel won't ignite as easily as other fuels and requires heating above its flash point for ignition.
However, it is important to note that diesel fuel can still pose a fire hazard under certain conditions. Spills or leaks, especially near heat sources, can create dangerous situations. Proper storage and handling are crucial to mitigate potential hazards associated with diesel fuel. It should always be stored in approved containers and kept away from any heat sources.
The classification of diesel fuel as a flammable or combustible liquid is important for transportation regulations. In the United States, the Department of Transportation (DOT) allows diesel fuel to be reclassified as a combustible liquid, permitting the use of a combustible liquids placard for transport. However, if transported by vessel or aircraft, or internationally, a flammable liquids placard is required. This dual classification highlights the complexities in categorising diesel fuel due to its varying flash points across different types.
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Diesel engine requirements
Diesel fuel is classified as a combustible liquid. It has a flash point of at least 100°F (37.7°C). A combustible liquid is defined as one whose flash point is 100°F or higher, when tested by closed-cup methods. However, if the ambient temperature exceeds 100°F, diesel fuel becomes a flammable liquid and can create a hazardous environment.
Diesel engines have specific requirements that need to be met for safe and efficient operation. These requirements encompass various aspects, from the fuel type and quality to emissions standards and maintenance procedures. Here are some key considerations for diesel engine requirements:
Fuel Type and Quality
Diesel engines are designed to operate on diesel fuel, which, as mentioned earlier, is classified as a combustible liquid with a specific flash point. The quality of diesel fuel is crucial for optimal engine performance and longevity. Contaminants or impurities in the fuel, such as water or dirt, can lead to operational issues and damage to the engine.
Emissions Standards
Diesel engines are subject to stringent emissions standards due to their impact on air quality. Regulatory bodies, such as the Environmental Protection Agency (EPA) in the United States, have implemented multiple tiers of emission standards for diesel engines, particularly for heavy-duty equipment and nonroad vehicles. These standards aim to reduce the release of pollutants like smog, soot, nitrogen oxides (NOx), and particulate matter (PM). To comply with these standards, engine manufacturers have incorporated advanced emission control technologies, including the use of Ultra-Low Sulfur Diesel Fuel, which has significantly reduced sulfur levels.
Maintenance and Service Intervals
Regular maintenance and service are essential for diesel engines to ensure their reliability and longevity. This includes routine tasks such as oil and filter changes, fuel system maintenance, and engine tune-ups. Additionally, diesel engines may have specific service intervals for components like the diesel particulate filter (DPF) and selective catalytic reduction (SCR) system, which are crucial for emissions control.
Fuel Storage and Handling
The storage and handling of diesel fuel require adherence to safety guidelines. This includes the use of proper storage tanks, ventilation systems, and fuel dispensing procedures to mitigate the risk of fire or explosion. The classification of diesel fuel as a combustible liquid dictates the necessary precautions during transportation and storage.
Engine Operating Conditions
Diesel engines have unique operating conditions compared to gasoline engines. They typically operate at higher compression ratios and rely on compression ignition rather than spark plugs. Understanding these conditions is essential for optimizing engine performance, fuel efficiency, and emissions control.
Compatibility with Alternative Fuels
With increasing focus on sustainability, some diesel engines are being adapted or designed to operate on alternative fuels, such as biodiesel or renewable diesel. These alternative fuels have different compositions and properties than traditional diesel fuel, so engine compatibility and any necessary modifications must be considered.
In summary, diesel engine requirements encompass a range of factors, including fuel type and quality, emissions compliance, maintenance practices, fuel handling safety, understanding engine operating conditions, and considering alternative fuel options. Adhering to these requirements ensures the safe, efficient, and environmentally responsible use of diesel engines across various applications.
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Diesel fuel's transport regulations
Diesel fuel is classified as a combustible liquid with a flash point of at least 100 °F (or 37.7 °C). In the US, the Department of Transportation (DOT) has changed the definition of "flammable liquid" to liquids with a flash point of up to 141 °F (60.5 °C). This change was made to align with the United Nations' hazardous materials regulations, which the US is a partner to.
Diesel Fuel Transport Regulations
The transport of diesel fuel is subject to various regulations to ensure safety and compliance. Here is an overview of some key regulations:
Australia
In Australia, diesel fuel is not classified as a dangerous good for transport purposes according to the Australian Dangerous Goods Code (ADGC). However, it is classified as a dangerous good for storage purposes, and must be stored in compliance with the Australian Standard AS1940-2017.
United Kingdom
In the UK, the transport of diesel is regulated by the Carriage of Dangerous Goods and Use of Transportable Pressure Equipments Regulations 2009 (CDG 2009). These regulations are part of an international agreement, the European Agreement on the International Carriage of Dangerous Goods by Road (ADR). Northern Ireland has separate regulations.
The ADR includes a 'small load exemption', which allows up to 450 litres of diesel to be transported for refuelling on a single site without ADR approval. For multi-site refuelling or volumes exceeding 450 litres, full ADR type approval or UN approval is required.
United States
In the US, the DOT has specific regulations for the transport of diesel fuel. These include restrictions on the volume transported (no more than 500 gallons at a time), the type of transportation unit (tanks must be permanently fixed), and the number of safety cans (limited to one per vehicle).
Additionally, the US has a HAZMAT endorsement for commercial drivers transporting hazardous materials. While a HAZMAT endorsement is not required for transporting small quantities of fuel (up to 119 gallons or 1,001 lbs per non-bulk package), it becomes mandatory when transporting larger amounts.
Reclassification Efforts
It is important to note that diesel fuel has a relatively low flash point and poses significant threats to people, property, and the environment. As a result, some authorities, such as the New South Wales Environmental Protection Authority, are advocating for the reclassification of diesel fuel as a dangerous good for transport purposes. This reclassification would lead to changes in transportation procedures, including the need for vehicle placarding to indicate the type of dangerous substance being transported.
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Diesel fuel's production
Diesel fuel, also known as diesel oil or simply diesel, is a liquid fuel designed for use in a diesel engine, which is a type of internal combustion engine. Diesel engines are used in freight and delivery trucks, trains, buses, boats, farm, construction, and military vehicles, as well as some cars and light trucks. Diesel fuel is also used in diesel-engine generators to generate electricity, particularly in remote locations.
The most common type of diesel fuel is a specific fractional distillate of petroleum fuel oil. However, alternative sources that are not derived from petroleum, such as biodiesel, biomass-to-liquid (BTL), or gas-to-liquid (GTL) diesel, are becoming more common. Biodiesel is obtained from vegetable oils or animal fats, which are mainly fatty acid methyl esters (FAME). It can be produced from various oils, with rapeseed oil being the most common source in Europe and soybean oil in the US. Biodiesel can be used pure in engines, but it is more often blended with diesel fuel. Renewable diesel, previously known as green diesel, is another alternative to petroleum diesel. It is produced by hydrotreating, gasification, pyrolysis, and other biochemical and thermochemical technologies. Renewable diesel can be used to fully replace diesel or blended with it.
The production of diesel fuel involves the refining of crude oil at petroleum refineries. In the US, an average of 11 to 12 gallons of diesel fuel is produced from each 42-gallon barrel of crude oil. To improve the supply and quality of diesel fuel, other sources are often blended in. One method is to crack heavier fractions using visbreaking and coking, which converts less useful fractions into the desired product. Another source of diesel fuel is hydrocracking, and kerosene is added to modify its viscosity. Synthetic diesel can be produced from various carbonaceous precursors, with natural gas being the most important. The raw materials are converted into synthesis gas, which is then converted into synthetic diesel using the Fischer-Tropsch process. This synthetic diesel is often blended into petroleum-derived diesel.
The classification of diesel fuel in terms of flammability and combustibility is important for safety considerations. In the US, diesel fuel is classified as a combustible liquid by the Department of Transportation (DOT), with a flash point of at least 100°F. However, if the ambient temperature exceeds 100°F, diesel fuel can become a flammable liquid, creating a hazardous situation.
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Frequently asked questions
Diesel fuel, also called diesel oil, heavy oil, or simply diesel, is a liquid fuel designed for use in a diesel engine. Diesel engines use the heat produced from air compression to ignite the fuel injected into their cylinders.
Diesel fuel is classified as a combustible liquid. However, diesel fuel can also be classified as a flammable liquid if the ambient temperature exceeds 100°F (37.7°C).
Flammable liquids have a flash point below 100°F (37.7°C), while combustible liquids have a flash point above 100°F.
You can check the safety data sheet for your particular type of diesel fuel to find its substance’s flash point.

































