
Despite the name, the 'algae' found in diesel fuel is not actually algae at all. Due to a lack of light in diesel tanks, it is impossible for algae to grow in them. Instead, the contamination is caused by microbes such as bacteria, fungi, and mould. These microbes thrive in the presence of water and air, which can exist in diesel fuel systems, and feed on the hydrocarbons in the diesel fuel. This contamination can cause serious issues for fuel systems and tanks, including blocked filters, clogged injectors, and corrosion.
| Characteristics | Values |
|---|---|
| What is it? | "Algae" in diesel fuel is not actually algae, but rather, other fuel microbes like mold, fungus, and bacteria. |
| Environment | "Algae" needs air, water, and temperature to grow. |
| Fuel Type | The transition to Ultra Low Sulphur Diesel (ULSD) has been linked to an increased potential for fuel contamination. |
| Symptoms | Faster rate of filter usage, visible biomass (dark layer) between water and diesel fuel, positive microbe test. |
| Prevention | Use high-quality diesel fuel, regularly clean and maintain the fuel tank and fuel lines, use fuel stabilizers, automated fuel maintenance systems, and biocides. |
| Treatment | Remove water from the fuel, use diesel additives, and clean the tank. |
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What You'll Learn

It's not actually algae, but microbes like mould, bacteria and fungi
It is a common misconception that the dark sludge forming in fuel tanks is algae. However, it is not actually algae, but rather other microbes like mould, bacteria, and fungi. Algae are microscopic plant organisms that require sunlight to grow, and fuel tanks are typically too dark to provide the necessary light.
The presence of water in diesel fuel creates the perfect environment for these microbes to thrive. This process is known as "phase separation," where water separates into a distinct layer below the fuel, providing a breeding ground for bacteria and fungi to feed on hydrocarbons from the diesel fuel above. Over time, the accumulation of microbes forms a visible biomass or "rag layer" between the water and diesel fuel, causing issues with fuel filters and the engine.
To prevent microbial contamination, it is crucial to eliminate any standing water in the fuel tank. This can be achieved through the use of fuel additives that remove water, regular cleaning and maintenance of the fuel tank and fuel lines, and the use of high-quality diesel fuel with fewer contaminants. Additionally, fuel maintenance systems can be employed to automatically filter out contaminants and remove water, effectively preventing microbial growth.
If microbial contamination is suspected, microbe tests such as ATP tests are recommended to confirm the presence of microbes. Once confirmed, the next step is to treat the contamination. Biocide treatments are commonly used to kill active microbial contamination, but they must be used carefully as they can lead to the development of biocide-resistant strains of microbes and cause corrosion to the fuel system over time. Therefore, it is essential to follow the recommended procedures for using biocides effectively.
In summary, while it is commonly referred to as "diesel algae," the dark sludge in fuel tanks is caused by microbes such as mould, bacteria, and fungi. Preventing and addressing microbial contamination in diesel fuel requires a comprehensive approach that includes regular maintenance, water removal, and, in some cases, the careful use of biocides.
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Water in diesel fuel creates the perfect breeding ground
While the growth in diesel fuel tanks is often referred to as "algae", it is actually made up of microbes such as mould, bacteria, and fungi. These microbes require three components to grow: air, water, and temperature.
The presence of water in diesel fuel can have several negative consequences. Firstly, it can cause abrasive wear and eventual failure of the injector tips due to emulsified water being larger than the injector openings. Secondly, it leads to microbial contamination, as the microbes will live and proliferate in the water while consuming the hydrocarbons from the diesel fuel above. Over time, the accumulation of microbes will form a visible biomass layer, also known as a "rag layer", between the water and diesel fuel. This biomass can plug filters and cause issues with fuel gauging systems, pump and injector wear, and metering problems.
To prevent water-related issues in diesel fuel, it is important to regularly clean and maintain the fuel tank and fuel lines. Additionally, using high-quality diesel fuel that is less likely to contain contaminants and impurities can help reduce the risk of water-related issues. In some cases, automated fuel maintenance systems may be necessary to regularly filter out contaminants and remove water from the fuel.
Overall, water in diesel fuel creates an ideal environment for microbial growth and can lead to significant operational issues if not properly addressed through preventative measures and regular maintenance.
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Biocide treatments can be used to kill microbes
Biocide treatments are an effective way to kill microbes in diesel fuel and prevent their growth. While it is commonly believed that diesel fuel is contaminated with algae, it is actually other microbes like bacteria, fungi, and mould that contaminate the fuel. These microbes thrive in the water that separates and settles at the bottom of the tank, a process known as "phase separation". The microbes consume hydrocarbons from the diesel fuel above and produce a black, slimy biomass matrix that clogs fuel filters and reduces fuel quality.
Biocide treatments, such as Bio Kleen Diesel Fuel Biocide, are designed to kill these microbes and prevent microbial contamination. This dual-phased biocide is effective in both diesel fuel and water, killing bacteria and fungi. It is important to use biocides properly by adding them to the fuel in the tank and then filling the tank with more fuel to achieve the recommended concentration. Additionally, using a biomass dispersant chemical alongside the biocide can help break up biomass formations, allowing the biocide to penetrate and kill more microbes.
However, there are some drawbacks to using biocides. Repeated use of biocides may lead to the development of biocide-resistant microbes, similar to how bacteria are becoming resistant to antibiotics. Additionally, biocides do not address the root cause of microbial contamination, which is the presence of water in the fuel. Biocides can also be toxic and corrosive, potentially damaging the fuel system over time. Therefore, it is important to consider alternative solutions, such as fuel filtration equipment, which removes water and solid contaminants, eliminating the environment that allows microbes to thrive.
To prevent microbial contamination, it is crucial to maintain the health of your diesel fuel tank. This includes using high-quality diesel fuel, regularly cleaning and maintaining the fuel tank and fuel lines, and using fuel stabilizers to prevent bacterial growth. Taking proactive measures to keep the fuel system clean is more effective and less costly than trying to get rid of diesel algae once it occurs.
In conclusion, biocide treatments are a viable option for killing microbes in diesel fuel, but they should be used in conjunction with other preventative measures and alternative solutions to effectively manage microbial contamination and maintain fuel quality.
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Filters may plug faster when microbes are present
While algae cannot grow inside a diesel fuel tank due to the absence of sunlight, microbes such as mould, bacteria, and fungi can contaminate the fuel and cause issues. These microbes enter the tank when water separates into a distinct layer below the fuel, a process known as "phase separation". The interface between the diesel fuel and water creates an ideal environment for these microbes to thrive, as they feed on the hydrocarbons from the diesel fuel while residing in the water layer.
The presence of microbes in diesel fuel can have detrimental effects on fuel filters and engines. One of the key indicators of microbial contamination is the accelerated plugging of filters. The microbial bodies, along with the slimy biomass matrix they produce, can clog filters rapidly. Additionally, the microbial activity causes the fuel to break down faster, further contributing to filter plugging.
To address this issue, it is essential to regularly clean and maintain the fuel tank and fuel lines. This includes removing water from the tank, as it is a critical component for microbial growth. The use of fuel additives that remove water from the fuel and the implementation of fuel maintenance systems can help prevent microbial growth.
In some cases, the application of biocides may be necessary to eradicate active microbial contamination. However, biocides should be used with caution as they can be toxic and may lead to the development of biocide-resistant strains if used too frequently. Proper testing, such as ATP tests, is crucial to confirm the presence of microbes before taking remedial actions.
Overall, the presence of microbes in diesel fuel can have significant consequences on filter plugging and engine performance. Taking proactive measures, such as regular maintenance, water removal, and the use of appropriate additives, is crucial to mitigate the issues caused by microbial contamination in diesel fuel.
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The transition to ULSD has caused a rise in fuel tank contamination
The transition to ultra-low-sulfur diesel (ULSD) has been linked to a rise in fuel tank contamination, often referred to as "diesel algae". While it is not actually algae, as fuel tanks are too dark for algae to grow, microbes such as bacteria and fungi can thrive in these conditions. The perfect breeding ground for these microbes is created when water present in the diesel separates into a distinct layer, a process known as "phase separation".
Since the transition to ULSD was completed in 2014, there has been a notable increase in fuel storage tank contamination by microbes. This is because ULSD has had its sulfur content substantially lowered, reducing the fuel's lubricating properties. The production process also removes naturally occurring lubricity agents, which can lead to issues with fuel pump failures in certain engine models.
The reduction in lubricity caused by ULSD can cause abrasive wear and eventual failure of the injector tips. This creates an ideal environment for microbial growth, as the microbes feed on the hydrocarbons in the diesel fuel while living and proliferating in the water layer. Over time, the accumulation of microbes forms a visible biomass, often referred to as the "rag layer", between the water and diesel fuel. This layer can then plug filters and cause issues with fuel quality, leading to increased engine maintenance and potential damage.
To combat this issue, regular maintenance and cleaning of fuel tanks and lines are recommended. Using high-quality diesel fuel with fewer impurities and treating with diesel additives that remove water can also help prevent microbial growth. Automated fuel maintenance systems are another effective solution, as they regularly filter out contaminants and remove water, proactively preventing microbial growth. While biocide treatments are commonly used, they can have negative side effects, such as the potential for biocide-resistant microbes to develop and possible corrosion of the fuel system over time. Therefore, proactive measures and proper maintenance are the best methods to avoid issues with "diesel algae".
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Frequently asked questions
Diesel algae is a term commonly used to refer to the dark sludge that forms in diesel fuel tanks. It is not actually algae, but rather microbes like mold, bacteria, and fungi that thrive in the presence of water and fuel.
Algae or microbial growth in diesel fuel occurs when water separates into a distinct layer below the fuel, creating the perfect breeding ground for bacteria and fungi to grow. These microbes consume the hydrocarbons from the diesel fuel above, leading to the formation of visible biomass or sludge.
There are a few signs that indicate the presence of algae or microbes in your diesel fuel. One sign is if you need to replace your fuel filters more frequently than usual, as the microbial bodies and the biomass they produce can plug the filters. Another sign is if you notice a dark layer forming in the fuel, which indicates the presence of water and microbial growth.
Diesel algae or microbial contamination can have serious effects on fuel systems and tanks. It can block filters, clog injectors, and cause problems with fuel gauging systems. If left untreated, it can corrode the fuel system and lead to costly repairs.
To prevent algae or microbial growth, it is important to eliminate any water from the fuel and regularly clean and maintain the fuel tank and fuel lines. Using high-quality diesel fuel, adding fuel stabilizers, and treating with diesel additives that remove water can also help prevent microbial growth. Automated fuel maintenance systems can also be used to regularly pull fuel from the tank and filter out contaminants.











































