
Fuel injectors are an electro-mechanical device that can fail in a number of ways, causing them not to spray. This can be due to electrical or mechanical failure modes, or issues with the ECU (electronic control unit) or CAS (crank angle sensor). Restricted injectors can also cause issues with spray patterns, resulting in poor atomization of fuel. This can lead to high emissions, poor fuel economy, and poor performance. Diagnosing the exact cause of fuel injector failure can be challenging and may require specialized knowledge and equipment.
Characteristics and potential causes of fuel injectors not spraying
| Characteristics | Values |
|---|---|
| Fuel injectors not spraying | Fuel is getting to the injectors but not spraying |
| Injectors are brand new | |
| Fuel pressure is good | |
| No voltage present | |
| No spark | |
| Spark plugs, secondary wires, ignition coils are faulty | |
| Low compression | |
| Leaking intake and exhaust valves | |
| Leaking externally | |
| Restricted injectors | |
| Poor atomization of fuel | |
| Faulty CAS | |
| Faulty ECU | |
| Faulty ECM | |
| Corrosion or rust | |
| Broken circuit |
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What You'll Learn

A faulty ECU
The ECU plays a crucial role in monitoring and controlling the fuel injected into the engine. If the ECU is faulty, it may not send the correct signals to the injectors, causing them to malfunction. This can lead to issues with the fuel-air mix within the engine's combustion chamber, resulting in poor engine performance.
Symptoms of a faulty ECU include rough idling, engine stalling, and the "Check Engine" light flashing on your dashboard. Rough idling is typically characterized by varying RPMs, even when your foot is off the gas pedal. The engine may also stall on low RPM. If you notice these issues, it is recommended to use a scanner tool to diagnose the problem and follow the relevant repair manual.
In some cases, a faulty ECU may cause the fuel injector to spray too much fuel into the engine cylinder. This can create a surge in engine performance, with the car speeding up and slowing down slightly while maintaining a steady throttle position. This uneven performance is particularly noticeable during highway driving.
It is important to note that a non-spraying fuel injector may be due to other factors, such as a faulty CAS or MFI relay, or a problem with the ignition system. However, if you suspect that a faulty ECU is the cause, it is recommended to consult a professional mechanic for further diagnosis and repair.
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Faulty sensors
If the ECU is faulty, it may not send the correct signals to the injectors, causing them to malfunction. This could be due to a faulty ECU or a problem with the sensors that the ECU relies on to make its decisions. In some cases, a faulty ECU may not send any signals to the injectors at all, preventing them from spraying fuel.
A faulty ECU can cause the engine not to start or run properly. The ECU may not be sending an injector pulse signal to the injectors to coincide with the spark signal, resulting in the engine not receiving the required fuel-air mixture for combustion. This can lead to issues such as rough idling, engine stalling, and poor fuel economy.
Additionally, a faulty ECU can cause the check engine light to come on, indicating that the injectors are delivering too much or too little fuel. This warning light is triggered by the ECU when it detects an issue with the fuel-air mixture, which can be caused by clogged or faulty injectors.
In some cases, a faulty ECU may not be the root cause of the problem, but rather a symptom of another issue. For example, a bad CAS (Crankshaft Angle Sensor) can cause the ECU not to receive the necessary signals to activate the injectors properly. This can lead to issues such as no spark, misfiring, or incomplete combustion.
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Restricted injectors
Another potential cause of restricted injectors is a faulty crank angle sensor (CAS). The CAS sends a signal to the ECU, which the ECU uses to determine when to send an injector pulse signal. If the CAS is faulty, it may not send the correct signal to the ECU, which can result in the injectors not spraying.
Corrosion or rust in the vehicle's electrical system can also cause restricted injectors. This can cause issues with the continuity of the electrical circuit, which may result in the injectors not receiving the necessary power to function properly.
Additionally, issues with the fuel pressure regulator (FPR) can cause restricted injectors. The FPR is responsible for regulating the fuel rail pressure, and if it is not functioning properly, it can affect the spray pattern of the injectors, causing them to not spray properly.
It is important to note that diagnosing restricted injectors can be challenging. Symptoms of restricted injectors include poor idle quality, hesitation or stumble during acceleration, failed emissions tests, poor cold engine performance, and poor fuel economy. However, these symptoms can also be caused by other issues, so it is important to eliminate other potential causes before suspecting a faulty injector.
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Electrical or mechanical failure
As the fuel injector is an electro-mechanical device, both electrical and mechanical failure modes can cause the injectors not to spray.
Electrical Failure
Electrical failure can occur due to a faulty or malfunctioning ECU (Engine Control Unit). The ECU plays a crucial role in sending signals to the injectors, and if it is not functioning correctly, it may not send the necessary pulse or ground signals to the injectors, preventing them from spraying. This could be due to a faulty or damaged sensor, a broken circuit, or a problem with the ECU itself.
Another potential electrical issue is a faulty crank angle sensor (CAS). The CAS provides critical information to the ECU, including crank angle and engine RPM, which the ECU uses to determine ignition timing and injector pulse signals. If the CAS is not functioning correctly, it may not send the correct signals to the ECU, resulting in the injectors not receiving the necessary signal to spray.
Mechanical Failure
Mechanical failures can also cause fuel injectors not to spray. Restricted injectors, for example, can adversely affect the spray pattern and result in poor atomization of the fuel. This can lead to high emissions, poor fuel economy, and reduced engine performance.
Additionally, external leaks in the injectors can cause mechanical failure. External leaks occur when fuel leaks out of the injector, preventing it from being sprayed into the engine as intended. External leaks are not field-repairable and typically require injector replacement.
It is important to note that diagnosing fuel injector issues can be challenging, and it may require a combination of tests and inspections to identify the root cause accurately.
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External leaks
Firstly, check the physical condition of the injectors. Over time, corrosion or rust can develop, leading to leaks. If you notice any physical damage, such as cracks or worn-out seals, the injectors may need to be replaced. It is also important to inspect the fuel injector clips and the surrounding area for any signs of leakage.
Another potential cause of external leaks is a faulty fuel pressure regulator (FPR). The FPR is responsible for maintaining the correct fuel pressure in the system. If it fails, the fuel pressure can become too high or too low, affecting the spray pattern and causing leaks. In such cases, it is advisable to have a qualified technician inspect and adjust the FPR or recommend a replacement if necessary.
In some cases, external leaks can be attributed to issues with the electrical system. This includes problems with the engine control unit (ECU), which plays a crucial role in controlling the fuel injectors. If the ECU is not functioning correctly, it may not send the necessary signals to the injectors, resulting in a lack of spray or incorrect spray timing. Checking the ECU for damage, such as faulty caps, is recommended. Additionally, ensuring proper voltage supply to the injectors and verifying ground signals using a multimeter can help identify electrical issues.
It is also worth considering the crank angle sensor (CAS) as a potential source of external leaks. The CAS provides vital information to the ECU, which uses this data to determine when to send spark and injector pulse signals. If the CAS is faulty, it can lead to incorrect or absent signals, affecting the injector's spray pattern. Checking the CAS for loose connections or damage is recommended.
Finally, external leaks can be caused by restrictions within the injectors. Over time, debris and buildup can accumulate, blocking the spray pattern and causing leaks. In such cases, cleaning or replacing the affected injectors may be necessary. However, it is important to note that on-car cleaning has limited effectiveness, and removing the injectors for reconditioning may be a more reliable solution.
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