Katerina Swanson
POR-15 Fuel Tank Sealer is a high-tech sealer that can be used to restore automotive fuel tanks. It is formulated for metal and is impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. The sealer comes in silver and acts as a liner, preventing rust, corrosion, and small fuel leaks. Before applying the sealer, the fuel tank must be cleaned and free from contaminants, plastic parts, and loose rust. The product is available in 8 fl oz bottles, pints, and quarts, with each quart covering up to a 25-gallon tank. While it is effective, users should exercise caution as it can be challenging to remove from the skin and can cause cancer due to Cumene exposure.
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Preparation and application
Firstly, the fuel tank must be drained of all fuel, removed from the vehicle, and cleaned out thoroughly. It is important to remove any old sealants, gum, varnish, or sludge from the inside of the tank. This can be done by mixing a quart of cleaner degreaser with a quart of hot water and pouring this solution into the tank. After cleaning, the tank must be rinsed thoroughly with water and allowed to dry completely.
Next, the tank should be prepared for the sealer. This involves using a product like POR-15 Metal Prep to dissolve any remaining rust, coat the tank with zinc phosphate, and etch the metal for better adhesion of the sealer. Once the Metal Prep has been applied, the tank should be drained and rinsed again with water, and then allowed to dry.
Once the tank is completely clean and dry, the POR-15 Fuel Tank Sealer can be applied. The entire can of sealer should be poured into the tank, coating all surfaces. After application, the tank should be drained for about an hour to remove any excess sealer.
It is important to follow the manufacturer's instructions and allow adequate time for the sealer to cure and set. The tank should not be refilled with fuel until the sealer is fully cured, which may take up to 7-10 days.
It is worth noting that this product does not adhere well to plastic, so any plastic components inside the fuel tank should be removed before application. Additionally, proper preparation is key to the success of this product, so it is important to take the time to thoroughly clean and prepare the tank before applying the sealer.
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$64.98
Removal
POR-15 is a paint-like product sold as a coating and sealer for rusty and leaky gas tanks. It is resistant to all fuels, alcohol, additives, and solvents. It stops rust, corrosion, and leaks permanently.
There are a few methods for removing POR-15 fuel tank sealer. One option is to use a solvent such as acetone, which will slowly remove the sealer. Another option is to use an aircraft paint remover with methylene chloride, which will soften the sealer. A more aggressive approach is to use PVC pipe primer, which is hot enough to eat into the sealer. If the tank is small and easily manoeuvred, adding sand to the mixture as an abrasive may help.
If the tank is painted, one may have to resort to burning the tank to remove the sealer. Another option is to bake the part at 800°F for four hours, turning everything to ash. This process costs around $100.
Before applying any new sealer, it is important to ensure that the tank is free of contamination. Any gum, varnish, sludge, or fuel inside the tank must be removed first. The tank should also be cleaned and prepared with a product like POR-15 Cleaner Degreaser or Metal Prep to remove rust and prepare the surface for the new sealer.
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Safety
POR-15 Fuel Tank Sealer is a paint-like product used to seal rusty and leaky gas tanks. It is formulated for metal and is impervious to all fuels, including diesel, E10 ethanol, and high alcohol content fuels. The product is available in 8 fl oz, pint, and quart sizes.
When using POR-15 Fuel Tank Sealer, it is important to follow the safety precautions outlined by the manufacturer. Here are some key safety considerations:
Ventilation and Personal Protective Equipment
It is important to always use the product in a well-ventilated area to avoid inhaling fumes. In addition, always wear proper personal protective equipment (PPE), including gloves, eye protection, and a respirator.
Skin Contact
POR-15 Fuel Tank Sealer can be difficult to remove from the skin once it has hardened. It is important to wash it off immediately with soap and water if it comes into contact with your skin. Nail polish remover, paint thinner, brake cleaner, and sandpaper are not effective in removing the product from the skin.
Preparation and Application
Before applying the sealer, the fuel tank must be thoroughly cleaned and prepared. All fuel, gum, varnish, sludge, and rust must be removed using a cleaner degreaser and metal prep solution. The tank should also be etched with a metal prep solution for better adhesion of the sealer. It is important to follow the manufacturer's instructions and allow proper time for curing to ensure the product is effective.
Plastic Components
The sealer does not adhere well to plastic. If your fuel tank contains plastic components, they should be removed before applying the sealer.
Health Hazards
POR-15 Fuel Tank Sealer contains Cumene, which is known to the State of California to cause cancer. It is important to review the product's Safety Data Sheet and follow any warnings or precautions provided by the manufacturer.
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Alternative products
POR-15 Fuel Tank Sealer is a paint-like product designed to coat rusty, leaky gas tanks. It is formulated for metal surfaces and is impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. It also stops rust, corrosion, and small fuel leaks.
Some alternative products to POR-15 Fuel Tank Sealer include:
- Evapo-Rust: This product can be used before applying a tank sealer to improve its longevity.
- POR-15 Cleaner Degreaser: This product is meant to be used before applying the POR-15 Fuel Tank Sealer to remove gum, sludge, and varnish from the fuel tank.
- POR-15 Metal Prep: This product helps to remove rust and prepare the tank for the sealer.
- Brake cleaner, nail polish paint thinner, and sandpaper: While these products will not remove the sealer from the fuel tank, they can be used on the skin to remove the product if it comes into contact.
It is important to note that POR-15 Fuel Tank Sealer is a unique product that has become the gold standard for agricultural farming equipment, heavy industrial equipment maintenance, and vehicle restorations. Its effectiveness as a high-tech sealer that is impervious to a wide range of fuels, including those with high alcohol content, makes it a popular choice for fuel tank restoration.
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Customer reviews
One customer wrote, "I couldn't be happier, this sealer works great. 12 hours later and it's set up and hard as a rock. It's hard to believe it doesn't use a catalyst it's so hard. The other brands do not cure as well as this does." Another reviewer noted, "I have used it on rusty tanks and tanks that were previously coated with plastic after removing the old coating. I use diluted acid, acetone, or apple cider vinegar to clean the tanks before coating, and the POR sticks to the metal every time."
Some customers have given the product a lower rating due to the meticulous process required for application and the lack of clear instructions provided. One reviewer commented, "You have to follow a very meticulous process...I let the tank dry and applied the sealer, but evidently I did something wrong and this was the result."
Overall, customers who have taken the time to carefully prepare and apply the POR-15 Fuel Tank Sealer have been pleased with the results, reporting that it effectively seals their fuel tanks and extends their lifespan.
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Frequently asked questions
POR fuel tank sealer is used to seal rusty and leaky fuel tanks. It is formulated for metal and is impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. It also acts as a liner and stops rust, corrosion, and small fuel leaks.
The process involves cleaning the tank, removing any contaminants like gum, varnish, sludge, or fuel, and then applying the sealer. It is important to follow the instructions carefully and wear protective gear. The tank should be rotated to ensure full coverage of the sealer.
It is important to wear gloves and protective gear when using POR fuel tank sealer as it can be difficult to remove from the skin. The sealer should not come in contact with plastic parts, and the tank should be free of old sealers and loose rust. Always use in a well-ventilated area away from open flames.
