Rajan Wilcox
POR-15 Fuel Tank Sealer is a high-tech sealer and coating product designed to repair and protect metal fuel tanks from rust, corrosion, and leaks. It is formulated to be impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. The product is available for purchase online through retailers such as Amazon and the official POR-15 website, which offers fuel tank restoration kits and individual products for the sealing process.
| Characteristics | Values |
|---|---|
| Purpose | Fuel tank sealer |
| Formulated for | Metal |
| Resistance | All fuels, including diesel, E10 ethanol, and high alcohol content fuels |
| Color | Silver |
| Stops | Rust, corrosion, and small fuel leaks |
| Preparation | Fuel tanks must be free from plastic parts, contamination, and be structurally sound before applying sealer |
| Preparation products | POR-15 Cleaner Degreaser, POR-15 Metal Prep |
| Size | 8 fl. oz., 128 fl. oz. |
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What You'll Learn
Preparation and application
Before applying POR-15 Fuel Tank Sealer, it is important to ensure that the fuel tank is properly prepared. The tank must be free from plastic parts, contamination, and structurally sound. It should also be free from loose rust and old sealers. If the tank has plastic components, they should be removed as the sealer does not adhere well to plastic.
To begin the preparation process, clean the tank with POR-15 Cleaner Degreaser to remove any grease, oil, or surface debris. Then, use POR-15 Metal Prep to dissolve rust, coat the tank with zinc phosphate, and etch the metal for better adhesion of the sealer. After the tank is clean, drain and rinse it thoroughly with water, and let it dry completely.
Once the tank is dry, you are ready to apply the sealer. Pour the entire can of POR-15 Fuel Tank Sealer into the tank. After all surfaces have been coated, drain the tank for about an hour to remove any excess sealer.
Finally, use fuel preservation and stabilizer to keep your fuel system in proper working order and to avoid any "stale gas" problems. It is important to allow proper time for the sealer to cure and achieve impervious protection from fuel, alcohol, corrosion, and rust.
POR-15 Fuel Tank Sealer is perfect for automotive restoration and can be used to renew the fuel tanks of cars, trucks, or motorcycles. It is formulated for metal and developed as a high-tech sealer that is impervious to all fuels, including diesel, E10 ethanol, and high alcohol content fuels. The sealer comes in a silver colour and has superior strength and fuel resistance. It acts as a liner and effectively stops rust, corrosion, and small fuel leaks.
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Removal
POR-15 is a paint-like product used as a coating and sealer for rusty, leaky gas tanks. It is formulated for metal surfaces and is impervious to all fuels, including diesel, E10 ethanol, and high alcohol content fuels.
There is no single solvent that can dissolve POR-15. Some have suggested burning the tank, but this is not recommended due to the toxic nature of the product when heated. Mechanical removal methods are the most effective way to remove POR-15.
One method is to use a combination of aircraft stripper or citri-strip, followed by grinding, sanding, or sandblasting. This process can be messy and time-consuming, but it is effective in removing the product.
Another option is to use a chemical stripper like dimethylformamide (DMF), which can dissolve polyurethanes. However, DMF is not environmentally friendly or safe for human health.
A third method is to use a MOthers solution, which involves burning the tank to remove the product. This method should be approached with caution and proper safety measures in place.
A less aggressive approach is to use a product like Evapo-Rust to remove rust from the tank before applying a new sealer. While Evapo-Rust is effective, it is expensive and may not be suitable for all applications.
Finally, one can use acetone to slowly remove the sealer. While acetone is not as aggressive as other solvents, it can be effective with enough time and effort.
It is important to note that proper preparation of the fuel tank is critical before applying any new sealer. The tank must be free from contaminants, structurally sound, and properly cleaned with a product like POR-15 Cleaner Degreaser.
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Reviews
However, some customers have noted that the application process can be meticulous and time-consuming. One customer commented that they had to wait several days for the tank to cure properly, and another mentioned that the process required careful preparation and multiple steps, including cleaning, etching, and sealing the tank. It is also recommended to use a product like Marine Clean or Metal Ready prior to applying the POR-15 sealer to ensure the best results.
In terms of the quantity, some customers found that the 8-ounce can was sufficient for their needs, with one person estimating that it could be used on a dozen mower-sized gas tanks or a few motorcycle tanks. However, others felt that the can was hard to open, pour, and seal, and that the quantity provided was not enough for larger tanks.
Overall, while the POR-15 Fuel Tank Sealer appears to be an effective solution for stopping rust, corrosion, and leaks, customers should be prepared for a potentially lengthy and meticulous application process to ensure the best results.
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Gas tank restoration kits
One popular product is the POR-15 Fuel Tank Sealer, which is formulated for metal surfaces and acts as a high-tech sealer that is impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. This product is available in an 8 fl oz bottle, which is sufficient for coating the inside of a 6-gallon fuel tank. It is essential to follow the directions carefully when using this product, including wearing gloves and ensuring proper ventilation. The sealer should not come into contact with bare skin, as it is challenging to remove.
The POR-15 Fuel Tank Sealer is available on Amazon, where it has received positive reviews from customers who have found it easy to use and effective in stopping leaks and restoring fuel tanks. Some customers have noted that it is important to properly prepare the tank before applying the sealer, including cleaning and removing any contaminants, plastic parts, and loose rust.
Another option for a gas tank restoration kit is the Tank Repair Kit Premium Quality by FERTAN LLC. This product is made in Germany and is suitable for various tank types, including motorbike, car, boat, and industrial tanks. It is safe and easy to use, offering resistance against fuel, ethanol, oil, and other chemicals.
These gas tank restoration kits provide a convenient and effective solution for those seeking to repair and restore their fuel tanks, ensuring proper functioning and preventing leaks and corrosion.
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Product specifications
POR-15 Fuel Tank Sealer is a high-tech sealer formulated for metal surfaces. It is impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. The sealer comes in silver and provides superior strength and fuel resistance. It acts as a liner and prevents rust, corrosion, and small fuel leaks.
Before applying the sealer, the fuel tank must be free from plastic parts, contamination, and structurally sound. The tank should be free from loose rust and old sealers. It is recommended to clean the tank with POR-15 Cleaner Degreaser and etch it with POR-15 Metal Prep for better adhesion. The entire bottle of POR-15 Metal Prep should be poured in to dissolve rust, coat the tank with zinc phosphate, and etch the metal. After the tank is clean, it should be drained, rinsed, and dried.
Once the tank is dry, the entire can of Fuel Tank Sealer should be poured in, and after coating, the tank should be drained to remove excess sealer. The product should be allowed to cure for a few days to ensure proper protection. It is important to note that the sealer does not adhere well to plastic, so any plastic components should be removed before application.
The POR-15 Fuel Tank Sealer is available in an 8 fl oz quantity, which is sufficient to coat the inside of a 6-gallon fuel tank. It is perfect for automotive restoration and can be used for cars, trucks, or motorcycles. The product is also available on Amazon, where it has received positive reviews for its effectiveness in stopping leaks and ease of use.
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Frequently asked questions
You can buy the product from Amazon or directly from the manufacturer's website.
8 fl oz is enough to coat the inside of a 6-gallon fuel tank. 32 fl oz (quart) is enough to coat the inside of a 24-gallon fuel tank.
First, drain the tank and remove any plastic parts, contamination, and loose rust. Then, clean the tank with a product like POR-15 Cleaner Degreaser. Next, coat the tank with zinc phosphate and etch the metal for better adhesion of the sealer. After the tank is clean, drain it again and rinse thoroughly with water. When totally dry, pour in the entire can of Fuel Tank Sealer. After all surfaces have been coated, drain the tank for about an hour to remove excess sealer.
One user reported that they waited three days before sealing the tank off, while another user said they waited 48 hours.
