
Ford offers a range of warranty plans for its diesel engine vehicles, including the Ford Protect Diesel Engine Care plan, which covers various key components even after the New Vehicle Limited Warranty has expired. The Powertrain Warranty covers the engine, transmission, and drivetrain for 5 years or 60,000 miles, whichever comes first. Ford truck owners have expressed concerns about fuel pump failures and whether these are covered under their warranties. While Ford has not explicitly stated whether fuel pumps are covered, their warranty plans offer protection against unexpected repair costs and cover parts and labor for repairs to key components.
| Characteristics | Values |
|---|---|
| Engine warranty coverage period | 5 years or 60,000 miles, whichever occurs first |
| Fuel pump failure causes | Contamination, water, DEF, gasoline in the diesel tank, condensation, pump running dry |
| Ford's Extended Service Plans | Ford Protect PremiumCare, Ford Protect Diesel Engine Care |
| Ford Protect PremiumCare coverage | Over 1,000 key components, including EV motors, electrical, high-tech, steering, brakes, front suspension, air conditioning |
| Ford Protect Diesel Engine Care eligibility | Super Duty vehicles with Powerstroke engines, F-Series trucks with snowplow prep package |
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What You'll Learn

Fuel pump failure
To prevent issues and ensure warranty coverage, it is essential to follow maintenance recommendations and use quality fuel from reputable sources. Fuel contamination, particularly water or DEF (diesel exhaust fluid) in the diesel tank, is a major cause of fuel pump failure. This can occur through condensation or filling up at low-volume fuel stations. Regular fuel filter changes, draining the water separator, and using fuel from high-volume stations can help mitigate these issues.
Signs of a failing fuel pump include engine sputtering or stalling, difficulty starting the vehicle, loss of engine power, a sudden drop in fuel efficiency, a whining noise from the fuel tank area, and the check engine light illuminating. If you suspect a fuel pump problem, it is crucial to diagnose and address it promptly to avoid potential damage to other vehicle components.
Some Ford owners have expressed concerns about the design of the fuel pump in certain model years, such as the 2015 and 2016 F350 with the 6.7 PowerStroke engine. They have questioned whether Ford has addressed this issue and provided failure rate statistics. In response, some owners have purchased kits that claim to protect the fuel system in case of pump failure, but the effectiveness of these kits is uncertain.
Overall, while Ford diesel engine warranties may provide some coverage for fuel pump issues, it is important for owners to be proactive in maintaining their vehicles and addressing any signs of fuel pump failure to minimize the risk of costly repairs and ensure the reliability of their vehicles.
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$21.97

Warranty coverage
Ford offers a range of warranty options for its diesel engine vehicles, providing coverage for various components, including the fuel pump. Here is an overview of the warranty coverage relevant to the fuel pump in Ford diesel engines:
Ford Powertrain Warranty
The Ford Powertrain Warranty covers essential vehicle components, including the engine, transmission, and drivetrain. This warranty is applicable for 5 years or 60,000 miles, whichever comes first, from the Warranty Start Date. While it does not specifically mention the fuel pump, it covers the engine, which the fuel pump is a part of. Therefore, it is safe to assume that any issues with the fuel pump resulting from defects in the engine would be covered under this warranty.
Ford Protect Diesel Engine Care
Ford Protect Diesel Engine Care is a service plan tailored for Super Duty vehicles with Powerstroke engines. It offers extended coverage for key components even after the New Vehicle Limited Warranty has expired. This plan is specifically mentioned in relation to diesel engines and is a good option for diesel truck owners who rely heavily on their vehicles.
Ford Protect PremiumCARE Extended Service Plan
The Ford Protect PremiumCARE Extended Service Plan provides comprehensive coverage for over 1,000 key components, including the engine, transmission, steering, brakes, front suspension, and electrical systems. This plan covers repairs due to defects in materials and workmanship, as well as normal wear and tear. While it doesn't specifically mention the fuel pump, it covers a wide range of vehicle systems, so it likely includes fuel pump-related issues.
Contamination and Fuel Pump Failure
It is important to note that contamination, such as water or DEF (diesel exhaust fluid) in the fuel, is a common cause of fuel pump failure. Ford may not cover the costs of repairs or replacements if contamination is found, as it is typically considered the customer's responsibility to maintain the fuel quality.
In summary, while Ford offers various warranty options that could potentially cover fuel pump issues, it is essential to carefully review the specific terms and conditions of your chosen warranty plan to understand exactly which components and scenarios are covered. Additionally, maintaining fuel quality by preventing contamination and following recommended maintenance practices can help ensure that you don't void your warranty in the event of a fuel pump failure.
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Ford Protect Diesel Engine Care
The Ford Protect Diesel Engine Care plan offers multiple options to suit different needs. It is available for eligible Ford F-Series trucks equipped with a snowplow prep package and a V8 or diesel engine. The vehicle must be equipped with the snowplow prep package, and dealers must include the snowplow surcharge for vehicles intended for snowplow use.
The Ford Protect Extended Service Plan provides comprehensive protection for vehicle owners. It covers over 1,000 key components, including EV motors, electrical systems, steering, brakes, and suspension. Repairs are made with genuine Ford parts, and the plan includes labour costs. Ford Protect takes the risk out of vehicle ownership by offering peace of mind and covering unexpected repair costs.
The Ford Protect PremiumCare Extended Service Plan covers routine inspections, scheduled maintenance, and the replacement of selected wear items such as shock absorbers, brake pads, and wiper blades. It also provides rental benefits during covered repairs and 24-hour roadside assistance. This plan is transferable and may increase the resale value of the vehicle. Ford offers interest-free financing options for up to 30 months.
Ford Protect plans are accepted at a wide network of dealers in the U.S., Canada, and Mexico, providing convenience and assurance to vehicle owners. With the Ford Protect Diesel Engine Care plan, you can rest assured that your Super Duty vehicle is protected, even after the standard warranty period ends.
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Fuel contamination
There are several sources of fuel contamination. One of the main sources is the fuel distribution process and storage tanks, which often contain rust, dust, pollen, and other airborne matter. Splits in hoses and damaged filters can also allow particles and fibres to enter the fuel. Water is another common contaminant, as it can enter the fuel through condensation or vapour absorption during transportation and storage. Even a small amount of water can facilitate microbial growth, leading to the formation of biomass and the production of acidic by-products that cause corrosion.
Microbial fuel contamination, often referred to as diesel bug in diesel engines, is a significant concern. Microorganisms such as fungi, bacteria, and yeasts can enter the fuel from the surrounding atmosphere and thrive in the presence of water. These microbes can cause extensive damage to fuel systems, tanks, and bunkers, leading to increased fuel consumption, reduced engine performance, and even complete engine failure.
To prevent fuel contamination, it is recommended to maintain a regular service schedule that includes replacing the fuel filter and draining the water separator. Using fuel from high-volume stations and ensuring proper fuel storage can also reduce the risk of contamination. Additionally, it is important to avoid mixing large quantities of fuel and to dispose of unleaded petrol that has been stored for more than four months.
In terms of Ford diesel engine warranties, the Powertrain Warranty covers components such as the engine, transmission, and drivetrain for five years or 60,000 miles, whichever comes first. While specific coverage details may vary, fuel pump issues caused by manufacturing defects or inherent vulnerabilities would likely be covered under the warranty. However, it is important to note that fuel contamination due to external factors, such as the use of contaminated fuel, may not be covered, and it could void the warranty in certain cases. Therefore, it is essential to refer to the specific terms and conditions of the warranty agreement to understand the extent of the coverage.
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Repair costs
The fuel pump plays a crucial role in keeping your engine running smoothly. It pumps fuel from the gas tank and moves it to the engine at the right pressure. Without a functioning fuel pump, your vehicle will not run.
Fuel pumps are subject to a lot of wear and tear and can eventually fail. When this happens, it is usually because the electric motor has burned out or the pump has become clogged with debris. If your vehicle has been having trouble starting or staying running, it may be time to replace the fuel pump.
The average cost of replacing a fuel pump is £500, with prices ranging from £300 to £900 or $1,000 to $1,200. In the US, the national average is between $611 and $894, including parts and labour, depending on the age of your vehicle. However, some sources suggest that the cost could be as high as $2,000.
The price of the fuel pump depends largely on your car and the parts recommended by the manufacturer. Diesel engines, for example, usually have two fuel pumps, so if you drive a diesel and both pumps need to be replaced, you'll spend more on parts.
Labour costs for a fuel pump replacement tend to be high due to the amount of work required to remove and reinstall the part. On smaller vehicles, it is relatively easier to access the fuel pump and hence will be on the lower end of the cost range.
It is important to note that fuel pump repairs are generally covered under the manufacturer's powertrain warranty. This type of warranty typically covers components such as the engine, transmission, and drivetrain for 5 years or 60,000 miles, whichever comes first. However, it is always best to check your specific warranty coverage before paying out of pocket for any repairs.
To avoid unnecessary repairs and costs, it is recommended to take preventive measures such as regular fuel filter changes, draining the water separator, and avoiding contamination of fuel.
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Frequently asked questions
A Ford Protect Extended Service Plan offers protection from unexpected vehicle repair costs after your New Vehicle Limited Warranty has expired.
The Ford Protect PremiumCare Extended Service Plan covers over 1,000 key components, including EV motors, electrical, high-tech, steering, brakes, front suspension, air conditioning, and more.
Ford Protect Diesel Engine Care is a service plan designed for Super Duty vehicles with Powerstroke engines. It provides coverage for key components even after your New Vehicle Limited Warranty expires.
The Powertrain Warranty covers components such as the engine, transmission, and drivetrain. It lasts for 5 years or 60,000 miles, whichever comes first.
If there is contamination in the fuel system, such as water or DEF, it is not covered under the warranty.











































