Replacing Fuel Tank Screen On Your Honda Atv

If you own a Honda ATV, you may need to replace the fuel tank screen at some point. This is a relatively straightforward process, but it requires careful attention to detail. The fuel tank on a Honda ATV is typically located in front of the seat, underneath the plastic body panels. To access and remove the fuel tank, you will need to remove the front panels and the bolts that secure them to the frame. Once the fuel tank is exposed, you can then follow the specific steps to replace the fuel tank screen.

Locating the fuel filter

First, you need to identify the fuel pump. This is usually located near the fuel tank, and it is the component that pumps fuel from the tank to the engine. Once you have located the fuel pump, you will need to remove any protective covers or panels that may be blocking access to it. This could involve removing bolts or screws to detach the cover. With the cover removed, you should be able to see the fuel pump clearly.

Now, you need to open the fuel pump housing to access the filter. This may involve unscrewing a cap or lid, or it could be secured with clips or bolts that need to be removed. Be careful not to damage any surrounding components or fuel lines while doing this. Once the housing is open, you will have access to the fuel filter.

The fuel filter is typically located inside the fuel pump housing, and it may be integrated into the assembly. It could be a cylindrical or cartridge-like component, often made of paper or mesh material. If you are unsure, refer to the ATV's service manual or consult a Honda technician for guidance.

It is important to note that some older Honda ATV models with carbureted engines may not have an inline fuel filter. Instead, they may have a screen inside the fuel tank, which does not filter the fuel as effectively. In this case, you may need to consider installing an inline fuel filter to improve fuel filtration.

Draining the fuel tank

To drain the fuel tank of a Honda ATV, you will need to first turn the fuel cutoff valve to the "Off" position. Then, remove the hose from the cutoff valve by sliding the small clamp back. Find another hose of the same diameter and length, or longer, that will reach the container you will be draining the fuel into. Place one end of this new hose onto the cutoff valve and place the other end into the container. Now, turn the cutoff valve to the "reserve" position and allow the fuel to drain out.

Alternatively, you can remove the plastic cover, disconnect the fuel line, take the tank off the bike, and turn it upside down to empty into a bucket or pail. It is recommended to then rinse the tank with fresh gas and dump it again to ensure any debris is removed.

The fuel tank on a Honda TRX 300 4x4 is located in front of the seat, underneath the plastic body panels. To access and remove the fuel tank, simply remove the front panels and the four bolts securing the front panels to the frame. The bolts will be clearly visible along the edge of the panel. Use a ratchet and correspondingly-sized socket from a ratchet set to remove the bolts.

A third method is to place a five-gallon bucket under the carburettor. Compress the small metal clamp that secures the fuel hose to the top of the carburettor using pliers. Then, pull the hose off and drain the fuel into the bucket.

Removing the fuel tank

To remove the fuel tank on a Honda ATV, you will first need to locate the tank. On a Honda TRX 300 4x4, the fuel tank is located in front of the seat, underneath the plastic body panels.

To begin the removal process:

Step 1:

Remove the front right and left body panels that cover the fuel tank. The plastic body panels are secured to the frame of the ATV by bolts, which are usually 11mm in size but can vary between models. Use a ratchet and the correspondingly sized socket to remove the four bolts securing the panels. Once the bolts are removed, pull off the body panels.

Step 2:

Turn the gas valve between the fuel tank and the carburetor to the "Off" position. This will prevent fuel from flowing out of the tank during removal.

Step 3:

Place a bucket under the carburetor to catch any fuel that may spill during the removal process. Using pliers, compress the small metal clamp that secures the fuel hose to the carburetor. Then, carefully pull the hose off the carburetor to detach it from the fuel system.

Step 4:

At this point, you can drain the fuel from the tank into the bucket. It is important to properly dispose of the drained fuel.

Step 5:

Now, you can remove the fuel tank itself. Using a ratchet set, remove the bolts securing the fuel tank to the frame at the top of the tank. The number of bolts may vary depending on the model, but for the Honda TRX 300 4x4, there are two bolts. After removing the bolts, carefully pull the fuel tank off the frame of the ATV.

By following these steps, you will be able to successfully remove the fuel tank from your Honda ATV. Remember to refer to specific model information for your ATV, as there may be slight variations in the process between different models.

Replacing the fuel screen

To replace the fuel screen on a Honda ATV, you'll first need to locate and access the fuel tank. Here's a step-by-step guide:

• Locate the Fuel Tank: The fuel tank on a Honda ATV is typically located in front of the seat, underneath the plastic body panels.
• Remove the Body Panels: Using a ratchet and socket set, remove the bolts securing the front right and left body panels to the frame. The standard bolt size for Honda is 11 mm, but this may vary between models.
• Turn Off the Gas Valve: Locate the gas valve between the fuel tank and the carburetor, and turn it to the "Off" position.
• Drain the Fuel: Place a bucket under the carburetor. Compress the small metal clamp securing the fuel hose to the carburetor using pliers, then pull the hose off and drain the fuel into the bucket.
• Remove the Fuel Tank: With the fuel drained, use your ratchet set to remove the bolts securing the fuel tank to the frame. Then, carefully pull the fuel tank off the frame.
• Access the Fuel Screen: With the fuel tank removed, you can now access the fuel screen for replacement. It is important to note that the fuel screen is located inside the fuel tank.
• Replace the Fuel Screen: Install a new fuel screen according to the manufacturer's instructions or by referring to a service manual for your specific Honda ATV model. Ensure that the new fuel screen is securely fitted.
• Reassemble the ATV: Once the new fuel screen is in place, carefully reassemble the ATV by following the disassembly steps in reverse. Reattach the fuel hose, body panels, and secure all bolts.

It is important to exercise caution when working with fuel and to dispose of drained fuel properly. Always refer to the official Honda ATV manual or seek advice from a qualified mechanic if you are unsure about any steps in the process.

Reattaching the fuel tank

To reattach the fuel tank on a Honda ATV, follow these steps:

Firstly, ensure that the fuel tank is empty and free of debris. If it needs to be drained, turn the fuel cutoff valve to the "off" position. Remove the hose from the cutoff valve by sliding the small clamp back, and drain the fuel into a suitable container. Now you can begin the process of reattaching the fuel tank.

Reattach the fuel hose to the carburettor and secure it with the metal clamp using pliers. Ensure the clamp is tight to prevent leaks. Place the fuel tank back onto the frame of the ATV, lining it up with the bolt holes. Secure the fuel tank to the frame using the appropriate-sized ratchet and socket to tighten the bolts. Ensure these bolts are tight to prevent any movement of the fuel tank.

Next, reattach the body panels that were removed to access the fuel tank. Secure the body panels with the bolts that were previously removed, ensuring they are tightened securely. Turn the gas valve to the "on" position and check for any signs of leakage around the hose and clamp.

Finally, refill the fuel tank with fresh fuel and start the engine to ensure the ATV is functioning correctly. Check again for any signs of fuel leakage and ensure all components are secure.

This process will vary slightly depending on the specific model of Honda ATV, so it is important to refer to the owner's manual or a mechanic for specific instructions for your ATV.

Frequently asked questions