Replacing Fuel Line On Poulan Pro Blower: Step-By-Step Guide

how to replace fuel line on a poulan pro blower

If the fuel lines on your Poulan Pro blower have rotted, you may need to replace them. Fuel lines can crack or get clogged over time, restricting gas flow and preventing the engine from starting. Before replacing the fuel lines, ensure you have the correct size lines as they may vary depending on the size of your engine. You will also need an approved fuel container, paper towels or shop rags, needle-nose pliers, a screwdriver, scissors, and metal wire. First, empty the fuel tank into an approved storage container. Then, disconnect the spark plug wire and remove the blower tube by loosening the thumb screw on the front of the housing. Next, remove the air filter cover and carburetor, noting the configuration of the small and large fuel lines on the carburetor so you can reconnect them correctly later. Pull out the fuel lines from the carburetor and cut off about 10 to 12 inches of new fuel line with scissors, cutting one end at a 45-degree angle. Insert the metal wire into the other end of the new fuel line and push it into the hole inside the gas tank, using the wire for leverage. Thread the line through until it appears out of the back end of the carburetor, then cut off any excess. Insert the new fuel filter into the fuel line and push them back into the tank. Reattach the fuel line to the carburetor inlet and ensure it is secure. Finally, reconnect the spark plug wire.

Characteristics Values
Step 1 Drain the fuel tank
Step 2 Disconnect the spark plug wire
Step 3 Remove the blower tube
Step 4 Remove the air filter cover
Step 5 Remove the carburetor
Step 6 Remove the fuel tank
Step 7 Pull the fuel lines out of the tank
Step 8 Install the large fuel line
Step 9 Install the small fuel line
Step 10 Reinstall the left side of the housing
Step 11 Reinstall the carburetor
Step 12 Reinstall the blower tube
Step 13 Connect the spark plug

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Empty the fuel tank

To empty the fuel tank of your Poulan Pro blower, you will need to prepare an approved fuel container and some paper towels or shop rags. It is important to perform this task in a well-ventilated area.

First, remove the fuel cap and pour the fuel from the tank into your approved storage container.

Next, start the blower and let it run until the engine dies. This will ensure that any excess gasoline left in the engine is used up.

Now, use a screwdriver to remove the cylinder cover on the top of the blower, which protects the air filter and carburetor.

Finally, locate the fuel lines connected to the carburetor and carefully detach them using needle-nose pliers. Pull the fuel lines and the fuel filter out of the tank and dispose of them appropriately.

Your Poulan Pro blower fuel tank is now empty and you can proceed to the next steps of replacing the fuel lines.

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Disconnect the spark plug wire

To disconnect the spark plug wire from your Poulan Pro blower, you'll need to locate the spark plug. This is usually found near the carburetor. Once you've located the spark plug, simply disconnect the wire from it. This step is important to ensure that the blower can't start while you're working on it.

It's important to take safety precautions when working with any gasoline-powered equipment. Make sure you're working in a well-ventilated area and that you're wearing appropriate protective gear, such as gloves and eye protection.

Before disconnecting the spark plug wire, it's a good idea to refer to your blower's user manual for any model-specific instructions or precautions. Additionally, if you're uncomfortable performing this task yourself, it's best to consult a qualified technician.

When disconnecting the spark plug wire, use a gentle tug to avoid damaging the connection. Once the wire is disconnected, set it aside in a safe place where it won't be accidentally reconnected or damaged.

It's also important to note that the spark plug wire is not the same as the fuel line. The fuel line is typically a plastic tube that connects the gas tank to the carburetor. If you need to replace the fuel line, make sure you have the correct size and type of fuel line for your blower model. You can usually find this information in the user manual or by contacting the manufacturer.

By following these steps and taking the necessary precautions, you can safely disconnect the spark plug wire on your Poulan Pro blower.

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Remove the blower tube

To remove the blower tube from your Poulan Pro leaf blower, you must first loosen the thumb screw on the front of the housing. Once the thumb screw is loose, you can pull the blower tube off.

It is important to keep track of the models you own and the specific parts you are removing to ensure you are ordering the correct replacement parts.

Before beginning any repairs, make sure you are wearing the proper safety equipment and that you understand all of the steps required for the repair.

To prevent the engine from starting during the repair, disconnect the wire from the spark plug.

The blower tube will need to be removed in order to access the carburetor and fuel lines.

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Remove the carburetor

To remove the carburetor from your Poulan Pro blower, you will need to first remove the fuel cap and empty the fuel from the tank into an approved storage container. This is important for safety reasons, as it will reduce the risk of fire or injury while you work.

Next, disconnect the wire from the spark plug to ensure the leaf blower cannot start accidentally. Then, remove the blower tube by loosening the thumb screw on the front of the housing and pulling the tube off.

Now you can access the carburetor. Remove the air filter cover by unscrewing the screws holding it in place. Note the configuration of the small and large fuel lines on the carburetor so you can reconnect them correctly later. Remove the fuel lines from the carburetor by pulling them out.

At this point, you should be able to remove the carburetor mounting screws and lift the carburetor away from the engine. Be careful not to damage any other components or knock the fuel lines loose.

Once the carburetor is removed, you can follow the reverse process to install a new one, ensuring that all connections are secure before reassembling the blower.

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Remove the fuel tank

To remove the fuel tank from your Poulan Pro blower, you will need to first remove the fuel from the tank. This is done by draining the fuel into an approved storage container in a well-ventilated area.

Next, you will need to disconnect the spark plug wire to ensure the blower cannot start accidentally. Then, remove the blower tube by loosening the thumb screw on the front of the housing and pulling the tube off.

Now, you can begin to disassemble the housing. Remove the screws from the right side of the housing and carefully pull off the left side of the housing, as the fan cover and handle are attached.

With the housing removed, you will have access to the fuel tank. Remove the fuel tank from the housing.

At this point, you will be able to access the fuel lines that run into the tank. Use needle-nose pliers to remove the fuel filter from inside the tank, which is connected to the end of the small fuel line. Pull the small fuel line out of the tank through the mounting hole.

Finally, push the large fuel line into the tank through the mounting hole and pull it out through the mouth of the tank. With both fuel lines removed, you can now completely detach the fuel tank from the blower.

Frequently asked questions

The fuel line can get clogged, crimped, or cracked. If the engine won't start or run, check the fuel line for any damage.

You will need an approved fuel container, paper towels or shop rags, a screwdriver, and needle-nose pliers.

First, empty the fuel tank into an approved container. Disconnect the spark plug wire and remove the blower tube. Next, remove the carburetor, fuel tank, and fuel lines from the tank. Cut one end of the new fuel line at an angle and push it into the tank through the mounting hole. Pull it out through the mouth of the tank and cut the line square. Reinstall the fuel tank and fuel lines, ensuring the fuel filter rests at the bottom of the tank. Reinstall the carburetor, blower tube, and spark plug wire.

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