Replacing The Fuel Lift Pump In Your Perkins Engine

If you're looking to replace the fuel lift pump on your Perkins engine, you've come to the right place. Perkins engines are known for their durability and performance, but even the best engines require maintenance and repairs from time to time. Luckily, replacing the fuel lift pump is a straightforward process that you can do yourself with the right parts and tools.

First, you'll need to determine the specific Perkins engine model you have, as different models require different fuel lift pumps. Once you've identified the correct pump for your engine, you can purchase it from a reputable supplier. With the new pump in hand, you can proceed to remove the old pump and install the new one, ensuring that you have the necessary skills and knowledge to work on diesel engines.

Remember to follow safety protocols and refer to the appropriate repair manuals or seek professional assistance if needed. By taking your time and paying attention to the details, you'll be able to successfully replace the fuel lift pump on your Perkins engine.

Perkins 4.236 Fuel Lift Pump Repair Kit

The Perkins 4.236 Fuel Lift Pump Repair Kit is an inexpensive kit that allows for the servicing of the diaphragm and valves of the Perkins 4.236 diesel engine. It is recommended to keep this kit in the 'on-board spares' box. The repair kit fits most of the common fuel lift pumps fitted to Perkins 4.236 engines.

The kit is available from a variety of suppliers, with prices ranging from £13.82 to $40. Parts4Engines offers a two and four-bolt option for early and late engine versions. Their kit includes a gasket, pipe sleeve nuts, sealing olives, and 5ml of Hylomar sealant for UK orders.

ChasNewensMarine provides a UK standard delivery service, aiming to dispatch goods within three working days. They also offer international delivery, calculated based on a series of complex formulae at checkout, with options such as UPS International.

Perkins 100 Series Fuel Lift Pump Kit

The Perkins 100 Series Fuel Lift Pump Kit is a quality aftermarket and genuine Perkins fuel lift pump for Perkins 100 series industrial engines. The kit includes x4 copper sealing washers and a replacement 'O' seal. It is well-engineered and offers excellent value. The first option fits the engine codes, genuine Perkins, while the second option (aftermarket) fits industrial engine codes. Please note that the Hylomar sealant cannot be shipped outside the UK.

The Perkins 100 Series Electric Fuel Lift Pump is also available to fit the following industrial engine versions with build codes beginning: UK, European, and Worldwide. The current price for this product is $39.

If you are looking to replace your fuel lift pump, here is a general step-by-step guide:

• Ensure you have the correct replacement pump for your specific Perkins engine model.
• Locate the fuel lift pump on your Perkins engine. It is usually found near the fuel tank or the engine fuel injection system.
• Disconnect the fuel lines and electrical connections (if applicable) leading to the pump.
• Remove the old pump by unscrewing any mounting bolts or brackets holding it in place.
• Install the new fuel lift pump by positioning it in the same location and securing it with the appropriate bolts or brackets.
• Reconnect the fuel lines and electrical connections to the new pump.
• Ensure all connections are secure and tight to prevent any fuel leaks.
• Prime the new fuel lift pump according to the manufacturer's instructions.
• Start the engine and check for any leaks or issues.

Please note that this is a general guide and the specific steps may vary depending on your Perkins engine model and the type of fuel lift pump being replaced. Always refer to the appropriate service manual or seek professional assistance if you are unsure about the replacement procedure.

Perkins 4-154 marine diesel fuel pump

The Perkins 4.154 is a four-cylinder diesel engine known for its reliability and efficiency in a wide range of applications, including marine use. Introduced in the 1970s, it gained popularity for its robust construction and dependable performance.

To replace the fuel lift pump on a Perkins 4.154 marine diesel engine, you can purchase a fuel lift pump kit. These kits are available from various suppliers and typically include the necessary components for a successful replacement.

For example, the Perkins 4.154 Diesel Lift Pump Kit offered by Parts4Engines includes a fuel lift pump, a gasket, gasket sealant, two rubber olives for the fuel lines, and two pipe sleeve nuts. This kit is designed for Perkins 4.154 engines, including marine versions, and is well-engineered and excellent value.

When replacing the fuel lift pump, you may need to rotate the upper body to the correct position for your specific engine configuration. It is also important to note that orders shipped outside the UK may be subject to import customs and duties.

• Purchase a suitable fuel lift pump kit for the Perkins 4.154 engine, such as the one offered by Parts4Engines.
• Prepare the engine by ensuring it is cool and safe to work on. Drain the fuel system and relieve the pressure in the lines.
• Remove the old fuel lift pump by disconnecting the fuel lines and carefully detaching any electrical connections.
• Clean the mounting surface and inspect it for any damage or debris.
• Install the new fuel lift pump by positioning it correctly and securing it in place. Ensure that the upper body of the pump is rotated to the correct position for your engine.
• Reattach the fuel lines and electrical connections securely.
• Refill the fuel system and check for any leaks.
• Start the engine and check for proper operation of the new fuel lift pump.

By following these steps and using a quality fuel lift pump kit, you can successfully replace the fuel lift pump on your Perkins 4.154 marine diesel engine, ensuring its reliable performance for years to come.

Perkins 6.354 Series Fuel Lift Pump

The Perkins 6.354 Fuel Lift Pump is a replacement diesel lift pump for the Perkins 6.354 engine. This pump is designed to be a well-engineered and cost-effective option. It comes with a gasket, gasket sealant, and two rubber olives for the fuel lines.

The pump is available in two options: a 2-bolt and a 4-bolt option. The 2-bolt option fits the following build codes:

• TC 6.354 - TC00199, TC00206, TC00207, TC00214, TC00215, TC00216, TC00217, TC00219, TC00232, TC00237, TC00306, TC00314, TC00331, TC00332, TC00337, TC00338, TC00372, TC00373, TC00390, TC00391, TC07374, TC07429, TC07653, TC07759, TC07939, TC08614, TC08662, TC08663, TC13575, TC13575LC, TC13607, TC13607LX, TC20073, TC20102, TC20102LX, TC20120, TC20243, TC20298, TC20459, TC20554, TC20571, TC20651, TC20687, TC20914, TC20928, TC20959, TC21020, TC21047, TC21058, TC21156, TC21192, TC21216, TC21216LX, TC21257, TC21257LX, TC21285, TC21321, TC21364, TC21375, TC21457, TC21457LX, TC21641, TC21702, TC21746, TC21811, TC21811LX, TC21880, TC21884, TC21885, TC21933, TC21957, TC22042, TC22042LX, TC22112, TC22115, TC22231, TC22266, TC22266RX, TC22276, TC22276LX, TC22301, TC22301LX, TC22460, TC22544, TC22710, TC8380LX
• TD H6.354 - TD00245, TD00307, TD07573
• TJ 6.3542 - TJ00286, TJ00287, TJ00288, TJ00292, TJ00322, TJ00361, TJ00363, TJ21611, TJ21790, TJ22034, TJ22189, TJ22256, TJ22413, TJ22461, TJ22559, TJ22563
• TR 6.372 - TR00300, TR00309, TR00362, TR21272, TR21776, TR21777, TR22597
• TT TC6.3541 - TT21724

The 4-bolt option fits the following build codes:

TV 6.3724 - TV30004, TV31005, TV31023, TV31033, TV80002, TV80003, TV80049, TV80229

The Perkins 6.354 Fuel Lift Pump is available for purchase online through various retailers, with prices ranging from $32 to $49. When replacing the fuel lift pump, it is recommended to also replace the gasket and any relevant seals to ensure a proper fit and avoid leaks.

Perkins 4.203 Series Fuel Lift Pump

To replace the fuel lift pump on a Perkins 4.203 series engine, you will first need to determine which type of lift pump is currently installed on your engine. There are three types of lift pump used on these engines:

• The 'two bolt early' lift pump fits all but the very last versions of these engines JD-4.203, JE-D4.203
• The 'two bolt late' lift pump fits engine codes JD-4.203, JE-D4.203. For this type, the outlet top cap is interchangeable to fit most options on this engine.
• The 'four bolt' version fits engine codes JD-4.203, JE-D4.203, JG-4.2032

Once you have identified the correct type of lift pump for your engine, follow these steps:

• Purchase the correct replacement pump. Replacement pumps can be purchased from a variety of online retailers and Perkins engine parts suppliers. When purchasing a replacement pump, you may also need to acquire any necessary fittings, such as a 90-degree or straight fitting.
• Remove the old lift pump. This process may vary depending on your specific engine configuration, but it typically involves draining the fuel system, disconnecting any electrical connectors, and removing the fuel lines connected to the pump. Be sure to have a suitable container to catch any spilled fuel.
• Install the new lift pump. Install the new pump by following the removal procedure in reverse. Ensure that all fuel lines and electrical connections are securely attached and that there are no leaks.
• Refill the fuel system and check for leaks. Once the new pump is installed, refill the fuel system and carefully inspect all connections for any signs of leakage. Start the engine and check for proper operation.

Note: It is recommended to refer to a service manual or seek assistance from a qualified technician if you are unsure about any aspect of this procedure. Working on fuel systems can be dangerous, so ensure you take the necessary safety precautions.

Frequently asked questions