Replacing Ford Transit Connect Fuel Hose: Step-By-Step Guide

Replacing the fuel hose on a Ford Transit Connect is a complex task that requires a range of tools and parts. The fuel system is under pressure, so it's important to take precautions to avoid injury and vehicle damage. Before starting, it's recommended to consult a service manual and watch video tutorials for a better understanding of the process. The steps may vary depending on the vehicle's design and year, but the general procedure involves removing the fuel pump fuse, depressurising the system, detaching the fuel lines, and installing a new fuel hose. It's crucial to use high-quality parts and to properly secure the hose to prevent fuel leaks.

Fuel hose replacement tools

Fuel hose replacement can be a complex task, and it is important to have the right tools for the job. Here is a list of tools that will help you replace the fuel hose on your Ford Transit Connect:

• Fuel line disconnect tool: This tool is essential for removing the fuel lines without causing any damage. It is a specialised tool designed to safely disconnect fuel lines.
• Fuel injection tester: A fuel injection tester will allow you to check the pressure levels in the fuel system. This is important to ensure that the system is functioning optimally and to identify any potential issues.
• Hydraulic flaring kit: A hydraulic flaring kit is used to create perfect fitted ends on fuel lines. It can be operated with one hand, making it easier to achieve a precise fit.
• Tubing cutter: A tubing cutter is used to cut fuel lines to the correct length. It is important to have a clean cut to prevent leaks and ensure a secure connection.
• Fuel hose fitting tool: This tool helps to connect the fuel hose to the fittings securely. It typically comes with multiple holders for different fitting sizes.
• Quick disconnect tool: A quick disconnect tool is useful for quickly and easily removing fuel lines. It can be purchased cheaply from most auto parts stores.
• Basic hand tools: In addition to the specialised tools mentioned above, you will also need standard hand tools such as screwdrivers, wrenches, and sockets in appropriate sizes for your vehicle.

It is important to work with caution when working on the fuel system, as it can be dangerous if not handled properly. Always refer to a trusted repair manual or seek professional assistance if you are unsure about the procedure.

Fuel line connectors

Motorcraft® offers a Fuel Line Connector (WPT1308) designed as a direct-fit replacement for worn-out or malfunctioning parts. It promises an easy, no-hassle installation process to get your vehicle's fuel system back in top shape.

Standard® also provides a Fuel Feed Line (GDL206) located between the pump and fuel rail, which is designed to replace worn-out fuel system parts and enhance your vehicle's performance and fuel efficiency.

Additionally, GB Remanufacturing® offers a Fuel Feed Line (892-001) that serves the same purpose and is constructed to provide an OE fit, form, and function, ensuring long-lasting durability.

For Ford Transit and E-Series vans with gasoline engines, VMACSINC offers a fuel tank connector kit (10-7-0011) that includes an OEM-grade push-lock fuel tank connector and other necessary components for connecting a Webasto heater to the unused factory auxiliary fuel tank port.

When dealing with fuel line connectors, it is important to ensure that you have the correct tools and safety precautions in place. It is recommended to refer to vehicle-specific manuals or seek professional assistance if you are unsure about the replacement process.

Fuel feed pipes

The fuel supply pipe in the Ford Transit Connect is located between the fuel filter and the injection pump. The fuel feed line is designed to be a replacement for your worn-out fuel system parts and will help optimise your vehicle's performance and fuel efficiency.

There are a few different options for suppliers of the Ford Transit Connect fuel feed pipe, including:

• Standard® - Fuel Feed Line
• Motorcraft® - Fuel Line Connector
• GB Remanufacturing® - Fuel Feed Line
• Dorman® - Fuel Injection Fuel Feed Pipe

These options are available from suppliers such as CARiD and Transit Center.

Fuel filler hose

The fuel filler hose is a critical component in the Ford Transit Connect's fueling system. It is designed to feed fuel into the fuel tank and is secured with clamps and screws to ensure a tight connection to the fuel fill cap inlet. This hose is compatible with multiple Transit Connect variants, making it an essential part of the vehicle's fuel efficiency and performance.

When replacing the fuel filler hose, it is important to ensure that you select the correct part for your specific vehicle. You can do this by selecting your vehicle model or providing your Vehicle Identification Number (VIN) when ordering the part. The fuel filler hose for the Ford Transit Connect typically costs between $79.56 and $365.00, depending on the model year and engine specifications.

• Park the vehicle on a level surface and engage the parking brake.
• Remove the fuel filler cap to relieve any pressure in the fuel system.
• Locate the fuel filler hose. It is usually connected to the fuel filler neck or pipe, which is situated between the fuel filler door and the fuel tank.
• Disconnect the fuel filler hose from the fuel filler neck or pipe. This may require loosening clamps or removing screws. Be careful not to spill any fuel.
• Clean the area around the fuel filler neck or pipe to ensure that any dirt or debris does not enter the fuel system.
• Remove the old fuel filler hose and inspect it for any signs of damage or wear.
• Take the new fuel filler hose and ensure that it is the correct part for your vehicle.
• Connect the new fuel filler hose to the fuel filler neck or pipe, securing it with the appropriate clamps or screws.
• Reattach the fuel filler cap and ensure that it is tightened securely.
• Start the engine and check for any fuel leaks in the area of the fuel filler hose.

By following these steps, you can ensure that your Ford Transit Connect's fuel filler hose is replaced correctly, maintaining the vehicle's fuel efficiency and performance.

Fuel filter replacement

Step 1: Locate the Fuel Filter

Before you begin, make sure you have the necessary tools and safety equipment, such as a wrench or pliers, a fuel line removal tool (optional), a drain pan, and some rags. The fuel filter is typically located along the fuel line, either under the car or in the engine bay. Check your vehicle's owner's manual for the specific location.

Step 2: Depressurize the Fuel System

Open the hood of your car and locate the fuel pump fuse or relay in the fuse box. Remove it, then start the engine and let it run until it stalls. This will depressurize the fuel system.

Step 3: Remove the Old Fuel Filter

Use a wrench or pliers to loosen the fittings on both sides of the fuel filter. Fuel may leak out, so have a rag and a drain pan ready to catch any spills. If you're having trouble, a fuel line removal tool can help.

Step 4: Install the New Fuel Filter

Install the new fuel filter, ensuring the arrow on the filter points towards the engine, indicating the direction of fuel flow. Tighten the fittings on both sides to secure it in place.

Step 5: Test for Leaks

Turn the ignition key to the "on" position but do not start the engine. This will allow the fuel pump to pressurize the fuel system. Check for any leaks around the fuel filter and fittings. If leaks are detected, tighten the fittings until they stop.

Finally, dispose of the old fuel filter and any spilled fuel properly, and clean up the work area to avoid a fire hazard.

Frequently asked questions