Replacing 2008 Tacoma Fuel Tank Straps: A Step-By-Step Guide

If you own a 2008 Toyota Tacoma, it's important to know how to replace the fuel tank straps. Fuel tank straps are essential for securing the fuel tank in your vehicle, and over time, they can become worn out or damaged and may need to be replaced. In this guide, we will walk you through the process of replacing the fuel tank straps in your 2008 Tacoma, ensuring a safe and secure fuel tank for your vehicle. We will cover the tools and parts required, the step-by-step replacement procedure, and provide helpful tips to make the process easier.

Removing the broken strap

To remove the broken strap of your 2008 Tacoma's fuel tank, you will need to first ensure you have the necessary tools and safety equipment. This includes a floor jack, which is essential for lifting and securing the tank during the repair process.

Once you have gathered the necessary tools, follow these steps:

• Park your Tacoma on a level surface and engage the parking brake to ensure it doesn't move during the repair.
• Place the floor jack underneath the fuel tank and raise it until the tank is securely supported.
• Locate the broken strap. In the case of a 2006 Tacoma, the rear strap (#2) was the one that broke.
• Inspect the strap and identify the parts that need to be removed. In most cases, you will need to remove a pin/clip and a 14mm bolt.
• Using the appropriate tools, carefully remove the pin/clip and the 14mm bolt. You may need to use hand tools if the strap is rusted and can be removed without power tools.
• Once the broken strap is free, carefully lower it away from the fuel tank and vehicle.
• Before proceeding with the installation of a new strap, inspect the remaining strap and the fuel tank for any damage. Ensure that the remaining strap is securely attached and that the fuel tank is not sagging or at risk of falling.

By following these steps, you can safely remove the broken strap and prepare for the installation of a new fuel tank strap. It is important to work carefully and ensure the fuel tank is securely supported at all times to avoid any potential hazards.

Purchasing new straps

When purchasing new straps for your 2008 Tacoma, it is important to source parts that are compatible with your vehicle's make and model. In this case, you will need to look for fuel tank straps that are designed for the 2008 Toyota Tacoma. Here are some things to keep in mind when purchasing new straps:

Brand and Quality:

Look for reputable brands that are known for producing high-quality fuel tank straps. Some popular brands include Dorman and Spectra Premium. These brands are widely available at automotive parts stores and offer reliable products that meet or exceed the performance of the original equipment.

Compatibility:

Ensure that the fuel tank straps you purchase are specifically designed for the 2008 Toyota Tacoma. Check the product description and compatibility notes to confirm that the straps will fit your vehicle. Pay attention to factors such as the model year, engine type, and any specific packages or configurations your vehicle may have.

Material and Durability:

Opt for fuel tank straps made from durable materials that can withstand daily use and severe road and weather conditions. Steel is a common choice for its strength and durability. Some straps may also feature double-layered steel on the mounting brackets for added robustness. Additionally, consider straps with rust-resistant coatings or treatments to prevent corrosion, especially if you live in an area with harsh weather conditions.

Ease of Installation:

Look for fuel tank straps that offer easy installation. Some products may be designed as direct fit replacements, ensuring a proper fit and secure fuel tank installation. Check the installation requirements and whether any additional hardware or modifications are needed.

Price and Warranty:

Fuel tank straps can vary in price, so consider your budget when making a purchase. Compare prices from different retailers and brands to find the best value. Additionally, look for products that offer warranties or guarantees, as this can provide added peace of mind and protection in case of any defects or issues.

Reviews and Feedback:

Before purchasing, take the time to read reviews from other customers who have installed the fuel tank straps on their 2008 Tacoma. This can provide valuable insights into the quality, ease of installation, and long-term performance of the product. Consider both positive and negative reviews to make an informed decision.

When purchasing new straps for your 2008 Tacoma, it is important to prioritize quality, compatibility, and durability. By considering the factors mentioned above, you can make an informed decision and source fuel tank straps that are reliable, safe, and suitable for your vehicle.

Installing the new straps

To install the new straps, you will need to first lift and secure the fuel tank with a floor jack. You will only be replacing one strap at a time, so ensure that the tank is secure and will not shift.

The next step is to remove the old strap. The 2008 Tacoma fuel tank straps are held in place by one pin/clip and one 14mm bolt. Use hand tools to remove the bolt. Once the bolt is removed, you can take off the old strap and set it aside.

Now, you are ready to install the new strap. Line up the holes in the new strap with the holes where the old strap was attached. Secure the new strap in place with the 14mm bolt. Ensure that the bolt is tightened securely, but be careful not to over-tighten it.

Finally, lower the fuel tank slowly and carefully using the floor jack. Ensure that the tank is securely in place and that the new strap is holding it firmly.

Repeat this process for the second strap, making sure to secure the fuel tank with the jack before removing the old strap and installing the new one.

Tools required

To replace the fuel tank straps on a 2008 Tacoma, you will need a range of tools. Firstly, a floor jack is essential to lift and secure the fuel tank while you work. You will also need a range of hand tools, including a ratchet, sockets, and wrenches, to remove the bolts and clips securing the straps. It is also recommended to have a ratchet strap to secure the tank once the old strap is removed. A rust protectant spray is also a good idea, especially if you are in a snowy climate, to protect the new straps and surrounding components. Basic tools such as these will allow you to replace the fuel tank straps on your Tacoma.

Cost of replacement straps

The cost of replacement straps for a 2008 Toyota Tacoma will depend on whether you opt for OEM (original equipment manufacturer) parts or aftermarket alternatives.

OEM parts are those made by the car's original manufacturer, in this case, Toyota. These parts are typically more expensive but are guaranteed to fit your vehicle perfectly. Aftermarket parts, on the other hand, are produced by third-party manufacturers and may not always meet the same quality standards as OEM parts. However, they tend to be more affordable.

For the 2008 Toyota Tacoma, the OEM fuel tank strap part numbers are #77601-04010 for the front strap and #77602-04050 for the rear strap. These straps typically cost around $60 each, as mentioned by a Tacoma owner in a forum post.

On the other hand, you can find aftermarket fuel tank straps for the Tacoma at various retailers, such as Advance Auto Parts, which offers straps starting at $37.99. Another forum user mentioned finding a pair of aftermarket straps for under $50 on Rock Auto.

It's important to note that the cost of replacement straps may vary depending on your location and the retailer you choose. Additionally, if you decide to have a mechanic replace the straps for you, you will need to factor in labour costs, which can vary depending on the complexity of the job and the rates charged by the mechanic or repair shop.

Frequently asked questions