Replacing 1997 T100 Fuel Tank: Step-By-Step Guide

If you need to replace the fuel tank in a 1997 Toyota T100, you'll first need to remove the gas tank. Loosen the gas cap to remove the pressure, then siphon out the gas from the tank. You can then remove the wiring plug from the tank and take off the old pump. Replace the pump with a new one, reinstall the tank, and refill it with gas. You may also need to replace the fuel tank straps, which are available from Rock Auto.

Removing the gas tank

To remove the gas tank from a 1997 Toyota T100, first, loosen the gas cap to remove the pressure. Siphon out the gas from the tank. The tank has two bands that are bolted in place, so you will need to remove these. The fuel pump is inside the tank, so you will also need to remove the wiring plug from the tank and the ring surrounding the fuel pump. Take off the old pump and replace it with the new one, being sure to notice how you took off the electronic plug so you can reinstall it.

You can also drain and dry the tank, and replace the fuel filter.

When replacing the tank, be sure to use new fuel tank straps to hold the tank up. The old ones may be inflexible and near breaking once removed. You can use an impact driver to loosen the single bolt on the "outside" side of the strap.

Replacing the fuel filter

To replace the fuel filter on a 1997 Toyota T100, you must first remove the gas tank. Loosen the gas cap to relieve the pressure, then siphon the gas from the tank. The tank has two bands that are bolted in place, so you will need to remove these. Once the tank is down, remove the wiring plug and the ring surrounding the fuel pump. Take out the old pump and replace it with a new one, ensuring that you reinstall the electronic plug in the same way that you removed it.

Refill the tank with gas and work the fuel pump around to install it. You may also need to replace the fuel tank straps, which hold the fuel tank up. These can be purchased from Rock Auto. To remove the straps, use an impact driver to loosen the single bolt on the 'outside' side of the strap.

The fuel filter is located inside the gas tank and is not serviceable unless you remove the tank. Once the tank is removed, drain and dry it, then replace the fuel filter. Fill the tank with five gallons of fresh gas and add a bottle of water remover.

It is also recommended to replace the fuel tank cap to prevent fuel loss through evaporation.

Filling the gas tank

Before removing the tank, siphon out the gas and remove the wiring plug. You can then take off the ring surrounding the fuel pump and replace the pump if necessary. Be sure to pay attention to how you remove the electronic plug so that you can reinstall it correctly.

Once you have finished working on the fuel pump, you can replace the tank and refill it with gas. You may need to work the fuel pump around to install it properly.

It is also important to note that the Toyota T-100 fuel tank has two bands that are bolted in place. These bands, or straps, are essential for holding the fuel tank up. If you need to replace them, be sure to use an impact driver to loosen the single bolt on the "outside" side of the strap, rather than removing the pins.

Using fuel tank straps

To replace the fuel tank on a 1997 Toyota T100, you will need to remove the gas tank. First, loosen the gas cap to remove the pressure. Siphon out the gas from the tank. The tank has two bands that are bolted in place, so you will need to remove these. The fuel pump is inside the tank, so you will need to remove the wiring plug from the tank and take out the ring surrounding the fuel pump. Take off the old pump and replace it with a new one, making sure to notice how you took off the electronic plug so you can reinstall it correctly.

When it comes to using fuel tank straps, it is important to note that they are what hold the fuel tank up. If your old straps are inflexible or near breaking, it is recommended to order new ones. Fuel tank straps are easy to get and can be purchased from places like Rock Auto. To remove the old straps, do not take them off by removing the pins, as this is the hard way. Instead, use an impact driver to loosen the single bolt on the "outside" side of the strap.

When installing the new fuel tank straps, use a glue that comes in a caulking tube, which can be found at Home Depot. Glue the straps onto the new tank, making sure they are secure.

By following these steps and using the correct fuel tank straps, you can ensure that your vehicle's fuel system is functioning properly and that your fuel tank is securely held in place.

Replacing the fuel pump

To replace the fuel pump on a 1997 Toyota T100, first loosen the gas cap to remove the pressure. Siphon out the gas from the tank. The tank has two bands that are bolted in place. Remove the wiring plug from the tank. You can now remove the ring surrounding the fuel pump. Take off the old pump and replace it with the new one. Be sure to notice how you took off the electronic plug and reinstall it. Replace the tank and refill it with gas. You may have to work the fuel pump around to install it.

You can also replace the fuel tank cap with a MotoRad® cap, which is designed to prevent fuel loss, primarily through evaporation. A faulty or leaky fuel cap can emit up to 30 gallons of fuel per year into the atmosphere.

If you need to replace the fuel tank straps, you can order new ones from Rock Auto. Do not take the strap off by removing the pins. Instead, use an impact driver to loosen the single bolt on the "outside" side of the strap.

For more information, you can check out this link: http://www.ehow.com/how_5329558_replace-fuel-pump-toyota-t.html

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