Mercedes Mullins
Removing the fuel tank from a Suzuki Boulevard can be a tricky task. While the Owner's Manual provides some guidance, it does not cover the entire process in detail. This is likely because removing the fuel tank is a complex procedure that should only be undertaken if absolutely necessary. To remove the fuel tank, one must first remove the seat and tank bolts, set the Fuel Valve to the On position, and then remove the gas lines. The tank can then be wiggled and pushed to break the seal with the rubber grommet rings that hold it in place.
Suzuki Boulevard Fuel Tank Removal
| Characteristics | Values |
|---|---|
| Seat Removal | Remove the seat and the rear tank bolts |
| Fuel Valve | Ensure it is in the "On" position |
| Fuel Lines | Disconnect the fuel lines (after draining the tank) |
| Gas Line Removal | Remove the large "Prime" gas line from the left side of the carb |
| Tank Movement | Push, wiggle and pull back on the tank to break the seal |
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What You'll Learn
Remove seat and bolts
To remove the seat and bolts of your Suzuki Boulevard M109R, start by removing the seat. This will give you access to the fuel tank and the bolts holding it in place.
Next, locate the two bolts that secure the fuel tank in place. These bolts are typically found at the rear of the tank. Using the appropriate tool, loosen and remove these bolts.
Once the bolts are removed, you may need to disconnect the fuel lines. It is important to ensure that the fuel tank is drained before you do this. The fuel lines are usually connected to the carburetor, with one large "Prime" gas line on the left side and another small gas line on the right side. Disconnect these lines carefully to avoid any spills or leaks.
After disconnecting the fuel lines, you can try lifting the rear of the tank up and pulling it back. However, as mentioned in one forum post, there might be something else holding the tank in place. The rubber grommet-type rings that extend perpendicular to the frame under the tank may be stuck to the tank, making it difficult to remove. To address this, gently push, wiggle, and move the tank around to break the seal with the rubber grommets.
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Set fuel valve to on
To set the fuel valve to "on" on a Suzuki Boulevard, follow these steps:
First, remove the seat and the tank bolts as per the Owner's Manual instructions. Ensure that the fuel valve is set to the "on" position. Next, locate the large gas line on the left side of the carburettor and remove it. This is the "Prime" gas line. By setting the fuel valve to "Prime", you can now drain the gas from the tank.
Once the tank is drained, you can remove the small gas line on the right side of the carburettor. At this point, you can begin to remove the fuel tank by pushing, wiggling, and breaking the seal with the rubber grommet-type rings that hold it in place with the frame.
It is important to note that the fuel lines should be disconnected before pulling back on the tank to avoid any spillage. Additionally, make sure to drain the tank completely before attempting to remove it.
By following these steps, you can ensure that the fuel valve is set to the "on" position and proceed with the removal of the fuel tank on your Suzuki Boulevard.
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Drain the gas tank
To drain the gas tank of a Suzuki Boulevard, follow these steps:
First, remove the seat and the tank bolts as per the Owner's Manual instructions. Ensure that the Fuel Valve is in the "On" position. Then, remove the large gas line, also known as the "Prime" gas line, from the left side of the carburettor.
Now, you can drain the gas from the tank. Move the Fuel Valve to the "Prime" position and allow the gas to drain completely. Once the tank is empty, remove the small gas line from the right side of the carburettor.
At this point, you can begin to remove the tank by breaking the seal with the rubber grommet-type rings that hold it in place. Push, wiggle, and move the tank around to separate it from the frame.
It is important to drain the gas tank before attempting to remove it completely. This will prevent any fuel spillage during the removal process and ensure a safer working environment.
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Disconnect fuel lines
Disconnecting the fuel lines is a crucial step when removing the fuel tank of a Suzuki Boulevard. Here is a detailed guide on how to do it safely and effectively:
Firstly, make sure that the Fuel Valve is set to the "On" position. This is an important preliminary step as it ensures that you can drain the fuel tank easily. Next, locate the large gas line on the left side of the carburettor, which is the "Prime" gas line. Disconnect this line by carefully pulling it out or unscrewing it, depending on the specific model of your Suzuki Boulevard M109R. Once the large gas line is removed, you can proceed to drain the remaining fuel from the tank.
To drain the fuel tank, move the Fuel Valve to the "Prime" position. This will allow the fuel to flow out through the large gas line that you just disconnected. Be cautious during this step and have a suitable container ready to collect the drained fuel. It is important to handle gasoline with care and to ensure it is disposed of properly. After draining the fuel tank, locate the small gas line on the right side of the carburettor. Disconnect this line in a similar manner to the large gas line, carefully pulling or unscrewing it.
At this point, you have successfully disconnected the fuel lines from the Suzuki Boulevard M109R. However, it is important to note that there may still be residual fuel in the lines and the carburettor. To prevent fuel leakage, consider clamping or capping the disconnected fuel lines securely. Additionally, be cautious of any residual fuel that may drip from the tank or lines, as it can pose a safety hazard. Always work in a well-ventilated area when handling gasoline, and ensure that no open flames or sparks are present that could potentially cause an explosion.
By following these steps, you can safely disconnect the fuel lines from your Suzuki Boulevard M109R. Remember to refer to your motorcycle's owner's manual for any model-specific variations and always take the necessary precautions when working with flammable liquids.
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Break tank seal
To break the tank seal on a Suzuki Boulevard, first, remove the seat and the tank bolts as per the Owner's Manual instructions. Ensure the Fuel Valve is in the "On" position. Next, you'll need to remove the gas lines. Start with the large "Prime" gas line on the left side of the carb, then remove the small gas line from the right side. Drain the gas from the tank by moving the Fuel Valve to the "Prime" position.
Now, you'll need to break the seal between the tank and the rubber grommet type rings that hold it in place with the frame. Push, wiggle, and pull back on the tank to break the seal and remove it. It may take some force to break the seal, but once you do, the tank should come off fairly easily. Be aware that the stock rubber cushion often comes loose and falls off when removing the tank, so you may want to consider an upgraded cushion that stays in place during tank removal.
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Frequently asked questions
Here is a step-by-step guide to help you remove the fuel tank from your Suzuki Boulevard:
- Remove the seat and the tank bolts as per the Owner's Manual instructions.
- Ensure the Fuel Valve is "On".
- Drain the gas from the tank by moving the Fuel Valve to the "Prime" position.
- Disconnect the fuel lines.
- Pull back on the tank and wiggle it to break the seal with the rubber grommet type rings.
Yes, it is important to drain the fuel tank before removal. Set the Fuel Valve to the "Prime" position to drain the gas.
The basic steps to remove the fuel tank involve removing the seat and bolts, draining the fuel, disconnecting the fuel lines, and then lifting and wiggling the tank to separate it from the rubber grommets holding it in place.
It is important to ensure the fuel tank is drained and the Fuel Valve is in the "On" position. Also, be cautious of the rubber grommet type rings that may be stuck to the tank, making it difficult to remove. You may need to push, wiggle, and break the seal with the frame.
