
If you're looking to remove the fuel lines on a 91 Mustang GT, you've come to the right place. This process can be a bit tricky, but with the right tools and some patience, it's definitely achievable. You'll want to relieve the fuel pressure in the rails before removing the fuel line, and have some rags handy to deal with any spills. There are a variety of tools you can use to disconnect the fuel rails, and you might need to get creative with your technique. Some common issues you might encounter include difficulty separating the lines due to buildup, and a rusted spring lock mechanism.
Removing fuel lines on a 91 Mustang GT
| Characteristics | Values |
|---|---|
| Fuel line removal tool | Spring lock tool, metal tool, plastic tool |
| Tool price | $6-10 |
| Tool availability | Sears, Autozone, any auto parts store |
| Fuel line removal process | Relieve fuel pressure in the rails, use tool to push into the connection while pulling the line apart |
| Additional tips | Spray O-rings with lube, have a rag ready to clean up any mess, use WD-40 or brake cleaner to clean out the connector |
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What You'll Learn

Use a spring lock tool to disconnect the fuel rails
Disconnecting the fuel rails of a 91 Mustang GT requires a spring lock tool. This tool is available at any auto parts store for $10 or less. You can get cheap plastic ones for a couple of bucks or nice metal ones for a little more.
The spring lock tool is easy to use. It slides over the fitting and the groove in the tool slides into the spring lock (you will see the spring). When it's pushed in, just pull the fuel line and it should come right out. Before using the tool, make sure you relieve the fuel pressure in the rails. Also, have a rag ready because you may make a mess.
If you are having trouble removing the fuel lines, try to push the two ends of the hose into each other before trying to insert the tool. This will loosen the spring mechanism inside and allow it to push back when you insert the tool. Then, put the tool on, and push the two fittings together at the same time you are pushing the tool into the fitting. You should then be able to wiggle the fuel lines loose. Sometimes they can be tough.
If your injectors are still attached, make sure you spray the O-rings with some spray lube. This will help the O-rings slide into the bores.
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Relieve fuel pressure in the rails before removing the fuel line
It is important to relieve fuel pressure in the rails before removing the fuel line. This is because the fuel lines of a 91 Mustang GT are under pressure, and relieving this pressure will help to prevent any potential leaks or spills when the lines are removed.
There are a few different methods that can be used to relieve the fuel pressure. One way is to use a spring lock tool, which can be purchased from an auto parts store for a relatively low price. This tool is designed to slide over the fitting, with the groove in the tool sliding into the spring lock. Once the tool is pushed in, the fuel line can be pulled out. It is recommended to spray the O-rings with some lubricant to help them slide out more easily. It is also advised to have a rag ready, as the process can be messy.
Another method is to use a small flat-head screwdriver to remove the plastic clip that holds the supply line to the fuel pump. This will allow the fuel lines to be disconnected and removed.
Additionally, some people suggest using brake cleaner or WD-40 to clean out the connectors and remove any built-up residue, which can make it easier to separate the lines.
It is important to note that working on a fuel system can be dangerous, and it is recommended to seek professional help if you are unsure about any part of the process.
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Use a screwdriver to remove the plastic clip holding the supply line
To remove the fuel lines on a 91 Mustang GT, you will need a small flat-head screwdriver. This is to remove the plastic clip that holds the supply line to the fuel pump. You will also need a rag, as this process can get messy.
First, make sure you relieve the fuel pressure in the rails before removing the fuel line. Once you have done this, use your screwdriver to carefully remove the plastic clip. It may be helpful to use a spring lock tool to do this, as the fuel lines can be tough to remove. You can buy one of these tools for around $10 or less at any auto parts store. The tool slides over the fitting, and the groove in the tool slides into the spring lock. You will see the spring when it is pushed in.
If you are having trouble removing the plastic clip, you can try using a metal tool instead of a plastic one, as the plastic ones don't work well if the spring lock is rusted. You can also try spraying brake cleaner or WD-40 into the connector to clean out any built-up residue.
Once the plastic clip is removed, you can then remove the vapor line from the metal hard line and disconnect the electrical connector. Finally, lower the tank out of the car.
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Disconnect the electrical connector and lower the tank
Disconnecting the electrical connector and lowering the tank are crucial steps in removing the fuel lines on a 91 Mustang GT. Here is a detailed guide on how to approach these steps effectively:
Disconnecting the Electrical Connector:
Before beginning any work on your Mustang's fuel system, it is essential to relieve the fuel pressure in the rails. Failing to do so can lead to dangerous situations and potential damage to the vehicle. Once the fuel pressure is relieved, you can proceed with the necessary precautions, such as having a rag ready to catch any spilled fuel. To disconnect the electrical connector, you will need to access the fuel pump. This process may vary slightly depending on the specific model of your Mustang GT, but the basic principles remain consistent. Locate the plastic clip that secures the supply line to the fuel pump. Using a small flat-head screwdriver, carefully remove this plastic clip. Be gentle to avoid damaging the clip, as it can be replaced inexpensively if needed. Once the plastic clip is removed, you can disconnect the electrical connector.
Lowering the Tank:
After disconnecting the electrical connector, you will need to lower the fuel tank. This step requires careful preparation and a methodical approach to ensure your safety and protect the vehicle from damage. Begin by safely raising the vehicle using jack stands. It is imperative to never attempt this task without proper support, as emphasized by Mustang enthusiasts. Next, remove the fuel from the tank. This can be done by pumping out the old gas using the existing fuel pump, or you can siphon the fuel into suitable containers. Ensure you use containers lined with garbage bags to collect the fuel for safe storage and potential reuse. Once the fuel tank is empty, proceed to disconnect the supply and return lines. Remove the plastic clips from the metal tubing, being cautious not to damage them. With the clips removed, you can now detach the two 9/16" nuts holding the T-bolts to the straps. At this point, you are ready to lower the fuel tank. Work carefully and methodically, and always refer to reputable guides or seek professional assistance if you encounter any unfamiliar procedures or complexities.
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Use a disconnect tool to separate the lines
Disconnect tools are available at any auto parts store. They are usually inexpensive, costing $10 or less. You can get cheap plastic ones for a couple of bucks or nice metal ones for a little more.
Before using a disconnect tool, make sure you relieve the fuel pressure in the rails. Also, have a rag ready because you may make a mess.
The spring lock tool is easy to use. It slides over the fitting, and the groove in the tool slides into the spring lock (you will see the spring). When it's pushed in, just pull the fuel line and it should come right out. If you are taking your injectors out, make sure you spray the O-rings with some spray lube to help the O-rings slide into the bores.
If you are having a hard time separating the lines, try spraying brake cleaner into the connector to clean out all the garbage that builds up in them. Also, try WD-40, it may help.
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Frequently asked questions
You will need a spring lock tool. Slide the tool over the fitting and the groove in the tool, then push it in and pull the fuel line out. Make sure you relieve the fuel pressure in the rails before removing the fuel line.
Yes, it is highly recommended to use a disconnect tool. It is possible to remove the fuel lines without one, but it is difficult and you may end up damaging the fuel lines.
Disconnect tools are available at most auto parts stores, including Sears, Kragen, and Autozone. They typically cost \$10 or less.
Try spraying brake cleaner or WD-40 into the connector to clean out any built-up residue.
First, use a small flat-head screwdriver to remove the plastic clip that holds the supply line to the fuel pump. Then, remove the vapor line from the metal hard line and disconnect the electrical connector. Finally, lower the tank out of the car.











































