
The Toyota Hilux is a popular vehicle with a fuel tank capacity of 80 litres. While the process of opening the fuel tank may vary slightly depending on the model year of the Hilux, the general steps involve locating and pulling the bonnet release lever, which is typically found on the passenger side below the glove box or to the right of the steering wheel. Once the bonnet is released, you can lift it up and secure it with the support prop. The fuel cap on the Hilux Utes is located underneath the tray in the middle, near the spare tyre. To open the fuel cap, pull the fuel release lever, which is usually found on the right side of the driver's seat. This guide aims to provide a comprehensive overview of opening the fuel tank of a Toyota Hilux, covering various models and offering solutions to common issues.
How to Open Toyota Hilux Fuel Tank
| Characteristics | Values |
|---|---|
| Fuel tank capacity | 80 litres |
| Location of the fuel cap | Underneath the tray, in the middle, near the spare tyre |
| Steps to open the bonnet | 1. Pull the bonnet release lever (found on the passenger side below the glovebox). 2. Reach into the gap to the right of the vehicle badge and push the tab to the left. 3. Lift the bonnet and prop it up with the stick at the side of the engine. |
| Steps to close the bonnet | 1. Release the stick and lower the bonnet. 2. Push the bonnet downwards until you hear a click. |
| Steps to open the fuel cap | 1. Pull the fuel release lever to the right of the driver's seat on the floor. 2. Screw the plastic cap anti-clockwise and place it in the fuel cap holder. |
| Steps to close the fuel cap | 1. Screw the plastic cap back on (clockwise). 2. Press or close the fuel cap until it clicks shut. |
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What You'll Learn

Opening the bonnet
To open the bonnet of a Toyota Hilux, first locate and pull the bonnet release lever. This can be found on the passenger side, below the glove box.
Once the bonnet is popped, reach into the gap to the right of the vehicle badge. You will feel a tab—push this to the left and simultaneously lift the bonnet. To keep the bonnet open, prop it up with the stick found at the side of the engine.
When you are finished, release the stick from the bonnet and lower it down. The bonnet should click shut, with no remaining gap.
Please note that the above instructions are general guidelines for opening the bonnet of a Toyota Hilux. The specific steps may vary slightly depending on the model year and location. Always refer to the owner's manual or seek assistance from a qualified mechanic if you have any doubts or concerns.
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Finding the fuel cap release lever
To open the fuel cap of a Toyota Hilux, first, you need to locate the fuel release lever. This lever is typically located on the right side of the driver's seat, close to the floor. It is positioned in the bottom area of the driver's seat or the footwell. Once you have located this lever, simply pull or push it to release the fuel cap, which will then be accessible for refuelling.
Now, to find the fuel cap release lever, start by looking to the right of the driver's seat, on the floor or close to it. The lever should be within easy reach, and in some models, it may be visible without having to bend down too far. It is worth noting that the lever may be located elsewhere in certain models, so it is always a good idea to refer to your owner's manual for specific instructions pertaining to your vehicle.
In some Toyota models, the fuel release lever is located in a different position, such as underneath the dashboard, to the right of the steering wheel. This is not as common, but it is worth checking if you cannot locate the lever in the footwell area. The lever will typically be clearly marked with a fuel pump symbol or a label indicating its function.
Once you have located the lever, ensure that you are pulling or pushing it in the correct direction to release the fuel cap. In some cases, you may need to push the lever towards the left or upwards to release the mechanism. Again, refer to your owner's manual if you are unsure about the correct direction to operate the lever.
After releasing the fuel cap, you can proceed to refuel your vehicle. Remember to screw the cap back on securely and close the fuel cap until it clicks shut. This ensures that the fuel cap is properly sealed and safe for driving.
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Filling the tank
Filling up the tank of your Toyota Hilux is a straightforward process. First, locate the fuel door, which is situated on the rear right side of your vehicle. It is a small, rectangular door with a gas pump symbol on it. Once you've found it, you're ready to engage the release mechanism.
Inside the Toyota Hilux, near the driver's seat, there is a small lever typically located near the floorboard or center console. This is the fuel release lever. Pull this lever to open the fuel door. Now, you can grasp the door's handle and pull it towards you. The door will swing open, revealing the fuel tank nozzle.
Before inserting the fuel nozzle, ensure that the engine is turned off to eliminate any potential ignition sources. It is also important to refrain from smoking or using electronic devices near the fuel tank area to prevent the risk of fire or explosion. If you suspect static electricity buildup, touch a metal surface on the vehicle before touching the fuel nozzle.
After filling the tank, screw the cap back on and shut the fuel flap until it clicks shut. This ensures that the fuel door is securely closed and prevents fuel vapors from escaping. Now, your Toyota Hilux is refuelled and ready to go!
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Closing the fuel cap
- Ensure that you have finished refuelling your vehicle and that the nozzle has been properly replaced.
- Firmly push the fuel cap back into the filler neck until you hear a clicking sound or feel resistance, indicating that it is securely seated.
- Gently test the fuel cap to ensure it is secure and won't come loose while driving.
- Close the fuel door by pushing it gently until it clicks into place. Ensure that it is properly aligned and flush with the surrounding body panel.
- If you encounter any issues with the fuel door not closing properly, as some Toyota Hilux owners have reported, there are a few potential solutions.
- Check for any debris or dirt that may be preventing the door from closing securely. A small pin or mechanism may be obstructed, especially if you've been driving in dusty or sandy conditions.
- Try using compressed air to blow away any debris or dust that may be causing the issue. An air compressor can be used to clear the area around the small pin that releases the fuel door.
- If the problem persists, it may be a mechanical issue that requires professional attention. Consider taking your vehicle to a Toyota dealership, especially if it is still under warranty. They will be able to diagnose and resolve the issue.
Remember to always handle fuel carefully and avoid over-tightening the fuel cap to prevent damage to the threading or the fuel tank.
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Closing the bonnet
To close the bonnet of a Toyota Hilux, first, make sure that the bonnet is pushed down firmly. If the bonnet is not properly closed, it may not lock down and can be pulled open again.
If your bonnet is having trouble staying closed, check the return spring on the lock mechanism. It may have come loose or be broken. If the spring is intact, the mechanism may be dirty and stuck. In this case, you can clean it with a carb cleaner or Q20. However, be aware that using Q20 will lead to issues with dust and grime buildup.
You should also check that the lug on the locking plate is not worn and allowing the plate to release with upward pressure. This can be done with the bonnet open, using a screwdriver to get the mechanism to lock.
If your bonnet release cable is sticking, Q20 can also be used inside the cable to resolve the issue.
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Frequently asked questions
To open the fuel tank of a Toyota Hilux, there is a switch on the right side of the driver's footwell, at the bottom of the driver's seat. The fuel cap is on the left side of the door.
First, insert the fuel nozzle and fill up with petrol until full. Then, screw the plastic cap back on (in a clockwise direction) and shut the fuel cap until you hear a click.
Press the fuel cap closed. You should hear a click when it is closed properly.
Pull the bonnet release lever, which can be found on the passenger side below the glovebox. Reach into the gap to the right of the vehicle badge, push the tab to the left, and lift the bonnet. Prop it up with the stick at the side of the engine.











































