
The Chrysler 200 is a popular car, but many owners have faced issues with their fuel doors not closing properly. Some have speculated that this issue is due to a bent or rusty hinge or bracket, and have tried to find solutions by using spray lube to free up the hinge mechanism. Others have opted to replace their fuel caps with locking gas caps to prevent fuel theft. While there doesn't seem to be an official fix from Chrysler, this issue has sparked discussions among owners and enthusiasts on forums dedicated to the Chrysler 200.
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What You'll Learn

Fuel door not closing smoothly
If the fuel door of your Chrysler 200 is not closing smoothly, there could be a few reasons for this issue. Firstly, it is important to understand the function of the fuel door. The fuel door is a small door on the side of your vehicle that leads to the gas cap. By unscrewing the gas cap, you gain access to the gas tank, which is how you refuel your car. The fuel door serves to protect and insulate the gas cap and gas tank, as well as complete the exterior look of your vehicle.
Now, let's address the potential causes of a fuel door not closing smoothly. One common reason could be a loose fuel door cable. The cable is responsible for allowing the fuel door to open and close, so if it becomes loose, it can affect the smooth operation of the door. Another possible cause is a damaged or broken fuel door hinge. Over time, the hinge can get dirty, stiff, or bent, making it difficult for the door to close smoothly. This issue can be addressed by lubricating the hinge periodically with spray lube to free it up.
In some cases, exterior damage near the fuel door could be the culprit. Even a small dent in the right location can squash the hinge or affect the alignment of the door, preventing it from closing smoothly. Additionally, a broken fuel door release mechanism could be the cause if your vehicle has one. If the release is broken, pulling on it will not open the fuel door, and it may get stuck closed.
It is recommended to have a stuck or improperly closing fuel door inspected and repaired as soon as possible. While it may not be a significant safety hazard, it can leave the door susceptible to further damage and make your gas cap vulnerable. A mechanic can assess the fuel door and determine the exact cause, offering quick and affordable fixes such as replacing loose cables, busted latches, or broken hinges.
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Fuel tank hinge lubrication
Lubricating the fuel tank hinge of a Chrysler 200 can improve the hinge's performance and prevent rust and wear. To lubricate the hinge, first, locate the hinge above the rear wheel. Before applying any lubricant, ensure that the hinge is wiped clean to remove any dust and grit. Use a lithium-based grease such as MOPAR Spray White Lube or an equivalent product to lubricate the hinge periodically. After lubricating, remove any excess oil or grease.
It is recommended that the external lock cylinders be lubricated twice a year, preferably in the fall and spring. In addition to the fuel tank hinge, other body pivot points such as door hinge pivot points, liftgate, tailgate, and hood hinges should also be lubricated periodically to ensure smooth operation and protect against rust.
If the fuel door is not closing properly, the hinge may be bent or rusted. In this case, spray lubricant into the hinge through the fuel door opening. Move the door back and forth, and apply more lubricant until the hinge frees up.
By following these lubrication and maintenance procedures, you can help ensure the smooth operation of your Chrysler 200's fuel tank hinge and other body components.
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Fuel tank release mechanism
The fuel tank release mechanism on a Chrysler 200 involves a hinge mechanism. The hinge is located above the rear wheel and can get dirty over time, causing the attached arm to bend and making it difficult to open and close the fuel door smoothly. This can be addressed by periodically lubricating the hinge with spray lube.
Some Chrysler 200 owners have expressed frustration with the lack of a locking fuel filler door, which has led to concerns about fuel siphoning. To address this issue, some owners have opted to purchase aftermarket locking gas caps.
In terms of the specific steps to open the fuel tank, it appears that the hinge mechanism needs to be activated, but the details of this process are not clear from the sources provided. It is possible that there is a release button or lever inside the car that activates the hinge mechanism and allows the fuel door to open. However, further information would be needed to provide a detailed step-by-step guide on opening the fuel tank.
It is worth noting that some Chrysler 200 owners have reported issues with the fuel door not closing properly. This may be related to the hinge mechanism or other factors, and in some cases, owners have had to resort to using tools or credit cards to pull the door out and achieve a proper closure.
Overall, while the Chrysler 200's fuel tank release mechanism is primarily hinge-based, there may be variations or additional steps involved in the process of opening the fuel tank that are specific to different models or years of the vehicle.
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Fuel filler door locking
The fuel filler door locking mechanism is an important feature for any vehicle, providing security and peace of mind. However, some Chrysler 200 owners have expressed disappointment that their vehicles lack this feature. This has led to concerns about fuel theft and the inconvenience of not having a secure fuel filler door.
Chrysler 200 owners have discussed their experiences with the fuel filler door on online forums, sharing their frustrations with the lack of a locking mechanism. Some have opted to purchase aftermarket locking gas caps or fuel filler doors to enhance the security of their vehicles. It is recommended to replace the fuel door as soon as possible if it is damaged or corroded to prevent contamination and deterioration of the filler cap.
One owner shared their experience with a fuel door that would not close properly, suspecting an issue with the hinge or bracket. They mentioned that many other Chrysler 200s on the road seemed to have similar issues with the fuel door not functioning smoothly. Another owner suggested that the hinge could get dirty and difficult to operate, causing the arm that the door is attached to bend, making it impossible to adjust.
To address this issue, the owner recommended using spray lube to periodically lubricate the hinge, freeing it up and improving the movement of the fuel door. This can be done by spraying through the fuel door opening and then moving the door back and forth to distribute the lubricant evenly. In addition to the hinge, the spring attached to the fuel door may also decay or deteriorate over time, affecting its ability to stay open.
While Chrysler has not released an official fix for the fuel door issue, owners can explore aftermarket solutions or contact the dealership for replacement parts. It is important to note that fuel filler doors play a vital role in safeguarding the fuel system and gas tank from dirt, moisture, and other harmful elements. They also enhance the vehicle's exterior styling, making it a consideration for those seeking to personalize their cars.
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Fuel cap replacement
The fuel cap is an essential component of the Chrysler 200, acting as a seal to prevent fuel leaks and contaminants from entering the fuel tank. It also plays a crucial role in controlling vapour build-up, which can impact the car's performance and safety. Given these critical functions, it is necessary to replace the fuel cap if it becomes damaged or cracked.
To replace the fuel cap on a Chrysler 200, first locate the fuel door, which is typically on the rear driver's side of the vehicle. Open the fuel door by pulling the fuel door release lever, which is usually located near the driver's seat. This will depend on the model year of your Chrysler 200, as the placement of the fuel door release lever may vary.
Once the fuel door is open, you will see the fuel cap. To remove it, turn it counterclockwise until you hear a hissing sound, indicating the release of fuel system pressure. Then, continue turning the fuel cap until it comes off.
When installing a new fuel cap, ensure it is the correct type for your vehicle. Chrysler 200 fuel caps typically come in different colours, such as black or yellow, and may have features like locking mechanisms or vents. Place the new fuel cap onto the filler neck, turning it clockwise until you hear a clicking sound, signifying that it is tightly secured.
It is important to note that fuel caps are model-specific, so ensure you purchase a compatible replacement for your Chrysler 200's model year. Online retailers like MoparPartsGiant.com and AutoZone offer a range of fuel caps for different Chrysler 200 models, including both OEM and aftermarket options.
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Frequently asked questions
It is unclear how to open the fuel tank of a Chrysler 200. However, some users have reported issues with the fuel door not closing properly, which may be due to a bent or rusted hinge or bracket.
You can try lubricating the hinge with spray lube, which can help free it up and make it easier to open and close the door.
The absence of a locking fuel filler door in the Chrysler 200 has been a design oversight that has been noted by many owners. While it is not a safety issue, it can be inconvenient and may require additional measures to secure the fuel tank.











































