
Fuel cells have become increasingly popular as an efficient and low-polluting energy generator for powering electric vehicles and buildings. Fuel cell cars are powered by the reaction between hydrogen and oxygen to produce electricity. The Horizon Educational DIY Fuel Cell Science Kit, for example, enables students to design and build their own H2-powered cars. Similarly, there are also salt water-powered fuel cell engine car kits that are great for teaching young minds about alternative fuels and basic engineering concepts. These kits allow users to build a car that can be powered by a few drops of salt water, providing an excellent opportunity to learn about the science behind magnesium/air batteries.
Characteristics and Values of a Fuel Cell Car Toy
| Characteristics | Values |
|---|---|
| Power Source | Hydrogen, Salt Water, Solar Power |
| Fuel Cell Type | PEM (Proton Exchange Membrane) |
| Target Audience | Students, Children, Pre-teens |
| Learning Objectives | Electrochemistry, Alternative Fuels, Energy Sources, Forces, Newton's Laws of Motion, Green Design |
| Kit Contents | Electrolyzer, Fuel Cell, Mechanical Parts, Magnesium Sheets, Table Salt, Water, AA Batteries |
| Dimensions | 9 x 9 x 12 cm |
| Performance | Not fast, Good torque |
| Assembly | Snap-together Parts, Trimming and Fitting Required, Challenging Electrical Connections |
| Safety | Keep away from naked flames or direct heat sources |
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What You'll Learn
- Power sources: hydrogen, salt water, or magnesium/air batteries
- Design specifications: race car, truck, tractor, or off-road vehicle
- Materials: reusable, recyclable, renewable, or disposable
- Vehicle operation: dynamic forces and major components
- Electrolysis: decomposing water into hydrogen and oxygen gas

Power sources: hydrogen, salt water, or magnesium/air batteries
Powering a toy car with alternative fuels such as hydrogen, salt water, or magnesium/air batteries is an excellent way to learn about fuel cells and alternative energy. Here is a closer look at these power sources:
Hydrogen
Hydrogen gas can be used as an energy source for fuel cell cars. In this setup, the hydrogen gas is produced by electrolysis, where water molecules are decomposed into hydrogen and oxygen gas. The hydrogen gas is then used to power the car. This process involves chemical, mechanical, and electrical energy transfers, offering a great learning opportunity for students.
Salt Water
Salt water can also be used as a fuel source for toy cars. These cars use a magnesium plate, which is wetted with a mixture of salt and water. The reaction that occurs on the magnesium plate generates power, and the produced electricity is connected to wires that run a small motor to turn the wheels. This setup can provide a significant amount of racing action, with just one drop of saltwater keeping the car going for up to 15 minutes.
Magnesium/Air Batteries
Magnesium-air batteries are another power source for toy cars. In this setup, the power comes from the reaction between magnesium and air. The magnesium reacts with oxygen to form magnesium hydroxide, and this reaction produces electricity. The electrons flow from the magnesium, through the wires to the engine, and back to the cathode, where oxygen is reduced. This process is similar to that of zinc-air batteries used in hearing aids.
These alternative power sources offer an educational and fun way to explore fuel cells and clean energy concepts, providing a hands-on experience with the basics of automobile dynamics and energy transfers.
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Design specifications: race car, truck, tractor, or off-road vehicle
When designing a toy car, the specifications will depend on the type of vehicle chosen. Here are some design specifications for a race car, truck, tractor, or off-road vehicle:
Race Car
For a race car, the focus should be on speed, agility, and precision. The chassis should be lightweight yet rigid, typically made from carbon fiber composites. Aerodynamics play a crucial role in maximising downforce while minimising drag. This can be achieved through the use of front and rear wings, diffusers, bargeboards, and intricate floor designs. Braking systems should be advanced, allowing for precise control of braking force. Safety features are also of utmost importance, including a halo structure to protect the driver's head and a Head and Neck Support (HANS) Device to prevent neck injuries.
Truck
When designing a toy truck, it is important to consider fuel efficiency, maintenance costs, and resale value. Original Equipment Manufacturers (OEMs) often bring new technologies to the market, and working with specification experts can help determine the most efficient configurations for your vehicle.
Tractor
For a tractor, vibration assessment is essential. High vibrational exposures can affect machine efficiency, the service life of components, and the operator's health. Different tractor types, speeds, and tillage implements can impact vibration levels, so it is important to consider these factors when designing a tractor.
Off-Road Vehicle
Off-road vehicles need to navigate rough terrains, so underbody protection such as skid plates, rock sliders, and sump guards are important specifications. Tires with deep treads and tough rubber will provide better traction on slippery and uneven surfaces. Axle articulation, measured by the Ramp Travel Index (RTI), is also crucial for maintaining contact with the ground when traversing obstacles.
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Materials: reusable, recyclable, renewable, or disposable
When making a fuel cell car toy, it is important to consider the materials used and their impact on the environment. Here are some ideas for materials that are reusable, recyclable, renewable, or disposable:
Reusable Materials
Reusable materials are those that can be used multiple times, extending their lifespan and reducing waste. Some examples of reusable materials for a fuel cell car toy could include:
- Metal wires and sheets: These can be used for structural components and can be bent, cut, and shaped as needed.
- Motors and gears: Small electric motors and gears can be salvaged from old appliances or toys and reused in your car's design.
- Batteries: Rechargeable batteries can be reused multiple times and are essential for powering your fuel cell car.
Recyclable Materials
Recyclable materials can be broken down and reused to create new products, reducing the need for virgin resources. Some recyclable materials for your toy could be:
- Cardboard: Cardboard boxes of various sizes can be used to form the body and structure of your car.
- Plastic bottles: Clear or coloured plastic bottles can be cut and shaped to create windows, headlights, or decorative elements.
- Paper: Old newspapers or magazines can be used for creating templates, or painting and decorating your car.
Renewable Materials
Renewable materials are derived from natural sources that can be replenished, such as plants or other biomass. Some renewable material options include:
- Wood: Thin sheets of wood or bamboo can be used for structural elements and provide a natural look to your car.
- Bioplastics: These are plastics derived from renewable biomass sources, such as corn starch or vegetable oils, and can be used for various parts of your toy.
- Natural fibres: Hemp, jute, or cotton fibres can be used for decorative elements, providing a unique, organic look to your fuel cell car.
Disposable Materials
While it is ideal to minimise waste, some disposable materials can be used for specific purposes. For example:
- Low-density plastics: While not ideal for structural components, low-density plastics can be used for small decorative details or temporary prototypes.
- Foam: Polystyrene or other foam materials can be useful for creating lightweight, disposable prototypes during the design phase.
- Tape and glue: These disposable adhesives can be used to join and secure various parts of your fuel cell car together.
Remember, when choosing materials, consider their environmental impact and try to favour options that are reusable, recyclable, or renewable to minimise waste and contribute to a healthier planet.
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Vehicle operation: dynamic forces and major components
Vehicle operation and its associated dynamic forces are fundamental concepts in understanding how a car toy, or any automobile, functions. Newton's laws of motion, for instance, are essential in this regard. According to the first law, an object, such as a stationary car toy, will remain at rest unless acted upon by an external force. This force could be the push of a hand or the ignition of an engine.
The engine is the heart of a vehicle, converting fuel into energy to power the car. This energy is then transferred to the wheels through the transmission or gearbox. The engine relies on other components, such as the alternator, which converts mechanical energy into electrical energy to charge the battery, the radiator, which prevents overheating by cooling the engine, and the fuel system, which includes the fuel tank, pump, filter, and injectors or carburetor. These components work together to ensure the engine functions optimally.
The dynamic forces at play in a car toy's movement are also influenced by factors like acceleration and friction. For instance, when a car toy is accelerating, its forward driving force must overcome the force of friction acting in the opposite direction. This relationship between force, mass, and acceleration is described by the formula F = ma, where F is the resultant force, m is mass, and a is acceleration.
Additionally, the suspension system, including shock absorbers, plays a crucial role in stabilising the car toy during operation. By maintaining constant contact between the tyres and the road, the suspension system ensures the car toy can be driven safely and efficiently. It also assists the braking system by enhancing road grip, allowing the brakes to effectively slow down or stop the vehicle.
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Electrolysis: decomposing water into hydrogen and oxygen gas
Electrolysis is a chemical process that uses electricity to split water (H2O) into hydrogen (H2) and oxygen (O2) gas. This process occurs in a unit called an electrolyser, which consists of an anode and a cathode separated by an electrolyte. The minimum voltage required for electrolysis is approximately 1.23 volts, but this can be lowered by increasing the temperature or reacting fuels with water.
The electrolysis of water can be understood through the following chemical reactions:
Anode Reaction: 2H2O → O2 + 4H+ + 4e-
At the anode, water reacts to form oxygen gas and positively charged hydrogen ions (protons).
Cathode Reaction: 4H+ + 4e- → 2H2
At the cathode, hydrogen ions combine with electrons from the external circuit to form hydrogen gas.
There are different types of electrolyzers, such as polymer electrolyte membrane (PEM) electrolyzers, which use a solid specialty plastic material as the electrolyte, and solid oxide electrolyzers, which use a solid ceramic material that conducts negatively charged oxygen ions at elevated temperatures. PEM electrolyzers typically operate at lower temperatures (70°-90°C) compared to solid oxide electrolyzers (700°-800°C).
On a small scale, electrolysis can be performed using a setup similar to the Hofmann voltameter, which consists of three joined upright cylinders. Two platinum electrodes are placed in the side cylinders, connected to the terminals of an electricity source, and water and an electrolyte are added to the open top of the inner cylinder. Sodium bicarbonate (baking soda) can be used as the electrolyte to yield hydrogen and carbon dioxide gas.
Electrolysis is a promising method for producing hydrogen from renewable and nuclear resources with virtually zero greenhouse gas emissions. However, the economic viability of this process depends on the cost and efficiency of electricity generation.
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Frequently asked questions
A fuel cell car toy is a toy car that is powered by alternative fuels, such as salt water or hydrogen, instead of traditional batteries or petrol.
Fuel cell car toys work by using a chemical reaction to generate electricity. For example, in salt water fuel cell cars, the power comes from the reaction between magnesium and air. In hydrogen fuel cell cars, hydrogen and oxygen combine to make water and produce electricity.
Fuel cell car toys offer a fun and educational way to learn about alternative fuels and clean energy. They can also be a creative way to teach young minds about mechanical and engineering concepts.










































