Katerina Swanson
The Poulan Woodshark is a 42CC chainsaw that requires regular maintenance to ensure optimal performance. One essential aspect of maintaining this equipment is replacing the fuel filter, which can become clogged or damaged over time. While some users may find the installation process straightforward, others might encounter challenges due to the lack of clear instructions. This guide aims to provide a comprehensive overview of the steps involved in installing a fuel filter in the Poulan Woodshark, ensuring that users can confidently perform this maintenance task.
| Characteristics | Values |
|---|---|
| Installation difficulty | Some users report finding it easy, while others consider it a chore |
| Compatibility | Compatible with the Poulan 1950 model |
| Fuel filter location | At the bottom of the gas tank |
| Installation tools | Flat-head screwdriver, long-nose pliers, hemostats, utility knife, ratchet/socket set, wire cutters or scissors, and a Phillips-head screwdriver |
| Installation steps | 1. Disconnect the spark plug. 2. Remove the starter assembly. 3. Disconnect the choke lever. 4. Disconnect the throttle linkage. 5. Remove the air filter cover and air filter. 6. Disconnect the fuel line from the carburetor. 7. Remove the old fuel filter and fuel lines. 8. Install the new fuel return line. 9. Install the air filter and air filter cover. 10. Reconnect the choke lever and throttle linkage. 11. Reconnect the spark plug. 12. Reinstall the starter assembly and top cover. |
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What You'll Learn
Unscrew the top cover and disconnect the spark plug
To unscrew the top cover and disconnect the spark plug, follow these steps:
First, locate the top cover of your Poulan Woodshark. This is usually found at the top of the chainsaw, covering the internal components. Using a screwdriver or other appropriate tool, unscrew the top cover by turning the screws counterclockwise. Once all the screws are removed, you can carefully lift and set the cover aside, revealing the internal mechanisms of the chainsaw.
With the top cover removed, you will now have access to the spark plug. The spark plug is responsible for igniting the air-fuel mixture in the engine, and it is usually located near the top of the chainsaw, often connected to the engine or carburetor. To disconnect the spark plug, locate the spark plug wire, which is typically a thick, insulated wire that connects to the spark plug. Carefully detach this wire from the spark plug by gently pulling or disconnecting it at the point of attachment. Set the spark plug wire aside, ensuring it is not damaged or entangled with other components.
It is important to note that the specific steps for unscrewing the top cover and disconnecting the spark plug may vary slightly depending on the model of your Poulan Woodshark. Always refer to the official instructions or a reliable repair guide for your specific model to ensure you perform these tasks correctly and safely.
Once the spark plug is disconnected, you may need to set it aside or replace it, depending on the maintenance or repair work you are performing. Remember to keep track of any removed parts and screws to facilitate easy reassembly. Additionally, always exercise caution when working with power tools and equipment, and ensure you have the necessary skills and knowledge before proceeding with any repairs or maintenance tasks.
By carefully following these steps, you can successfully unscrew the top cover and disconnect the spark plug on your Poulan Woodshark, allowing you to access other internal components for further maintenance or repair work as needed.
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Remove the starter assembly
To remove the starter assembly from a Poulan Woodshark chainsaw, you will need to first remove the screws securing the starter to the saw. Next, slowly pull the starter rope out of the starter assembly until the pulley stops rotating. Then, remove the screw securing the starter rope to the starter pulley and pull the rope out of the pulley. Now, carefully allow the starter pulley to recoil until the tension is discharged. Finally, lift the starter pulley out of the starter housing.
If you are having trouble starting your Poulan chainsaw, the problem may lie with the starter assembly. In this case, you will need to remove the starter assembly to inspect it and determine if it is functioning properly.
When you pull the starter rope, tabs extending from the pulley and cam should grab the hub on the engine, causing the engine to turn. If this is not happening, the starter assembly may be defective and will need to be replaced.
To replace the starter assembly, you will need to install a new starter pulley, soft-start spring, and hub into the starter housing. You will also need to secure the starter kit with the provided screw.
It is important to note that removing and replacing the starter assembly on a Poulan Woodshark chainsaw may require some disassembly of the chainsaw. Always refer to the official Poulan repair guide or seek professional assistance if you are unsure about any steps in the process.
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Disconnect the choke lever
To disconnect the choke lever, you will need to remove it from the carburetor. First, pull and hold the throttle trigger to expose the throttle linkage attachment point. Disconnect the linkage from the throttle trigger and then disconnect and remove the throttle linkage from the carburetor. Set the throttle linkage aside.
Now, you can slide the carburetor assembly off the mounting bolts and away from the engine. The fuel return line may still be attached to the carburetor. If it is, remove it with a flat-head screwdriver or a spudger.
With the carburetor assembly removed, you can access and disconnect the choke lever. It is important to note that the choke lever is typically located on the carburetor, and its function is to restrict the airflow into the engine to create a richer fuel-air mixture for easier starting.
Once the choke lever is disconnected, you can proceed with the rest of the fuel filter installation process. This may include tasks such as installing a new fuel return line, reconnecting the throttle linkage, and reinstalling the carburetor assembly.
Please refer to a comprehensive repair guide for the Poulan Woodshark model you are working on, as the steps may vary slightly between different models.
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Remove the old fuel filter and fuel lines
To remove the old fuel filter and fuel lines, you will need a flat-head screwdriver or spudger, and long-nose pliers.
First, disconnect the spark plug. Then, disconnect the (primer-side) fuel line from the carburetor using a flat-head screwdriver or spudger. Now, remove the choke lever from the carburetor and set it aside. Next, pull and hold the throttle trigger to expose the throttle linkage attachment point. Disconnect the linkage from the throttle trigger and carburetor, and set it aside.
With the throttle linkage exposed, you can now remove the old fuel filter and fuel lines. Push a piece of wire through the larger hole (fuel filter line) and grab the other end through the gas tank using long-nose pliers. Cut a piece of the thicker diameter fuel line at a sharp angle and pierce the wire through it. Pull the wire to feed the fuel line through the gas tank. Now, feed the wire through the small hole (fuel return) and attach it to the thinner diameter fuel line. Again, pull the wire to feed the fuel line through the gas tank. Finally, pull both fuel lines up through the housing.
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Install the new fuel filter and lines
To install the new fuel filter and lines, follow these steps:
First, cut an angle on one end of the new fuel line. This will make it easier to insert the new line into the fuel tank. Thread the angled end of the new fuel line through the mounting hole in the fuel tank. Use a tool like hemostats to pull the new line from the inside of the tank through the mouth of the tank. Be careful not to pull the line completely out of the mounting hole. Pull it just far enough so that you can install the plastic compression fitting.
Next, use scissors or snippers to square off the end of the fuel line, removing the angle you cut earlier. Install the plastic fitting onto the end of the new fuel line, then install the plastic fitting and fuel line back into the fuel tank. From the outside of the fuel tank, where the fuel line enters, use hemostats to pull the fuel return line until the plastic fitting is secure inside the fuel tank. This action will secure the new fuel line to the tank.
Now, reconnect the throttle linkage to the carburetor linkage. Pull and hold the throttle trigger to expose the attachment point for the trigger portion of the throttle linkage. Connect the throttle linkage to the throttle trigger. Reconnect the choke lever.
Finally, slide the air filter housing back onto the carburetor mounting bolts. Secure the air filter housing with nuts and a screw. Install the new air filter onto the air filter housing, then install the air filter cover.
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Frequently asked questions
The fuel filter should rest at the bottom of the gas tank. To install a fuel filter, you must first remove the old fuel filter and fuel lines. Then, cut a piece of the thicker diameter fuel line at a sharp angle, and feed the fuel line through the gas tank. Finally, secure the fuel filter and fuel line in the gas tank.
You will need a flat-head screwdriver, long-nose pliers, hemostats, wire cutters or scissors, and a utility knife.
First, disconnect the spark plug. Then, remove the choke lever from the carburetor and disconnect the throttle linkage from the throttle trigger. Next, slide the carburetor assembly off the mounting bolts and away from the engine. Finally, remove the fuel lines and fuel filter.
If your chainsaw is not running well, it could be due to a faulty fuel filter. You can try replacing the fuel filter and see if that improves the performance of your chainsaw.
