
Water in the fuel tank of your car, bike, or boat can cause a range of issues, including ignition problems, sudden halts, and vigorous shaking while accelerating. Before deciding on a solution, it is important to determine the extent of the water in the tank. This can be done by checking the colour and smell of the fuel, looking for signs of microbial growth, or using water-finding paste with a dipstick. Once the presence of water is confirmed, there are several ways to remove it, including using a fuel filtration service, changing the fuel filter, adding additives, or draining and cleaning the tank. Some mechanical expertise is required for these procedures, so consulting a trusted mechanic or seeking professional assistance is recommended.
How to get DEF out of a fuel tank
| Characteristics | Values |
|---|---|
| What to do if DEF is in the fuel tank | Stop driving the vehicle and turn off the engine. Have the vehicle towed to a mechanic or dealership. |
| Preventative measures | Store DEF and diesel fuel in separate containers. Always double-check labels before adding anything to your vehicle. Consult your vehicle's owner manual or a professional if unsure. |
| Cost of repair | Varies, but can be expensive (up to $11,000 or more) |
| DIY solutions | Drain the water fuel separator and change the fuel filter. Use air pressure to blow through the return line and force out residual DEF. Flush the system with clean diesel. |
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What You'll Learn
- Prevent DEF contamination by storing DEF and diesel fuel separately
- Turn off the engine and get your vehicle towed to a mechanic
- Drain the fuel tank and flush the fuel system
- Replace fuel filters and keep using them with each tank
- Check your vehicle's owner manual if you're unsure about which tank to add DEF to

Prevent DEF contamination by storing DEF and diesel fuel separately
DEF, or Diesel Exhaust Fluid, is a critical component of modern diesel engines, helping to reduce harmful emissions. However, if DEF is accidentally added to the diesel fuel tank, it can cause serious damage to the engine. When DEF is added to the diesel fuel tank, it can cause the fuel to become contaminated, leading to clogs in the fuel system, damage to the fuel injectors, and even engine failure. Therefore, it is important to prevent DEF contamination by storing DEF and diesel fuel separately.
To prevent DEF contamination, it is crucial to maintain separate containers for DEF and diesel fuel. Always double-check the labels before adding any fluid to your vehicle, and if you are unsure, consult your vehicle's owner's manual or seek professional advice. Storing DEF and diesel fuel separately is a simple yet effective measure to avoid accidental mixing and potential engine damage.
In addition to separate storage, it is essential to use the correct dispensing equipment and maintain its cleanliness and compatibility with DEF. Regular maintenance and cleaning of dispensing equipment are crucial to prevent internal contamination of DEF. Using DEF-compatible materials, such as high-density polyethylene (HDPE) or stainless steel, for dispensing equipment and storage containers can prevent contamination and ensure the longevity of DEF.
Temperature control is another vital aspect of preventing DEF contamination. DEF is sensitive to temperature extremes, and proper temperature regulation is necessary to maintain its quality and effectiveness. This involves a combination of insulation, active temperature control systems, strategic storage placement, and continuous monitoring, tailored to the specific climate and storage conditions. By understanding the effects of temperature on DEF, you can ensure its integrity and efficacy over time.
Furthermore, it is important to regularly inspect and maintain the DEF tank and system. Signs of potential contamination include discoloration of the liquid, bubbles forming on the surface, or unusual odours. If you suspect contamination, contact a qualified mechanic for further inspection and diagnosis. Regular testing of DEF in storage is recommended, focusing on factors such as urea concentration, pH level, and specific gravity, to ensure the purity and effectiveness of the fluid.
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Turn off the engine and get your vehicle towed to a mechanic
If you've accidentally added DEF (Diesel Exhaust Fluid) to your diesel fuel tank, it is important to act quickly to prevent serious damage to your engine. DEF can cause the fuel to become contaminated, leading to clogs in the fuel system, damaged fuel injectors, and even engine failure. It is important to turn off the engine immediately to prevent any further damage.
The next step is to have your vehicle towed to a mechanic or dealership. Do not attempt to drive the vehicle to the mechanic yourself, as this could cause further damage. Contact a trusted towing company, such as Ross Towing and Transportation, which offers dependable towing services with over 60 years of experience. They have a fleet of over 50 vehicles and can provide timely and high-quality services to ensure your vehicle is safely transported to the mechanic.
When choosing a towing company, it is important to consider their experience, reliability, and customer testimonials. Ross Towing and Transportation is a well-respected company in Southwestern Ontario, with strong working relationships with various government branches, including the Ministry of Transportation and the Ministry of the Environment. Their secured facilities are regularly used by law enforcement authorities to manage vehicles involved in serious accidents or crimes, demonstrating their trustworthiness and expertise in the field.
Additionally, look for a company that provides timely and efficient services to minimize your downtime. Ross Towing and Transportation is known for its consistent and timely services, ensuring that your vehicle is towed promptly and securely. They also offer storage facilities to keep your vehicle safe and secure until it can be repaired. Their team of experts is dedicated to providing exceptional services and minimizing your inconvenience.
By turning off the engine and promptly arranging a tow to a mechanic or dealership, you can help mitigate the potential damage caused by adding DEF to your diesel fuel tank. Remember to always keep DEF and diesel fuel separate and clearly labeled to prevent future incidents.
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Drain the fuel tank and flush the fuel system
If you've accidentally added DEF to your diesel fuel tank, it's important to act quickly to prevent serious damage to your engine. Stop driving the vehicle and turn off the engine to prevent further damage. Then, you can either have the vehicle towed to a mechanic or dealership, or attempt to drain the fuel tank and flush the fuel system yourself.
Using a hose is the most common and straightforward method of draining a fuel tank. Simply insert a hose into the tank and suck on the other end to start the flow of fuel, which you can then transfer to a container. This method doesn't require any specialised equipment, but it carries a risk of inhaling toxic fumes and getting fuel in your mouth, which is dangerous.
Another option is to use an air compressor. This method requires additional tools, such as an air compressor, a fuel tank adapter, and a fuel line. Connect the fuel line to the tank adapter and the adapter to the air compressor. Once everything is connected, start the compressor, and the resulting pressure will force the fuel out of the tank.
You can also use a manual pump to drain the fuel tank. This process requires a manual pump, a fuel tank adapter, and a fuel line. Connect the fuel line to the tank adapter and the adapter to the manual pump. Place a container nearby to collect the fuel, then start the pump. When you're done, remember to disconnect the fuel line, turn off the pump, and store the tools safely.
If you're unable to locate a drain plug on your fuel tank, you may need to remove the fuel pump to gain access to the tank and pump out the fuel. This method helps to prevent damage to the fuel tank. Additionally, if you have a fuel injected engine, you may be able to use the fuel line and pump to drain the fuel. Disconnect the line at the engine and use it to fill your container with the drained fuel. Keep in mind that fuel injected engines may turn off the fuel pump after 30 seconds if they don't detect pressure, so you'll need to turn the key off and back on to keep the pump running.
Remember, it's important to take immediate action when DEF is added to a diesel fuel tank. While these methods can help you drain the fuel tank and flush the fuel system, it's always a good idea to consult a professional mechanic if you're unsure about any part of the process.
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Replace fuel filters and keep using them with each tank
To keep your fuel filters clean, it is important to replace or clean them regularly. Fuel filters prevent debris from entering your vehicle's engine, and a clogged filter can lead to increased fuel consumption and engine wear.
If you have a nylon or paper filter, it is best to replace it with a new one. For metal filters, cleaning and reusing is an option if they are not too grimy. Before starting, relieve your fuel system's pressure and disconnect your battery. Locate the fuel filter, which is usually somewhere along the fuel line between the engine and gas tank, and place a bucket or jar underneath to catch any spilled fuel.
Next, remove the filter from the fuel lines and pour out any remaining fuel. Spray the filter with a solvent or carburetor cleaner, and tap out any loosened debris. Allow the filter to dry for about an hour, then reinstall it and reconnect your battery. Finally, run your engine to relieve the pressure in your fuel system.
It is also important to keep your fuel pump clean. Disconnect the battery, especially for electric pumps, to avoid accidental sparks. Clean the filter by washing it with fresh petrol or a pressurized cleaner, and wipe out the inside of the pump with a clean, lint-free rag. Reassemble the pump, reconnect the fuel pipes, and electrical connections.
Remember, prevention is key. Always store DEF and diesel fuel separately, and double-check labels before adding anything to your vehicle. Regularly cleaning or replacing your fuel filters and maintaining your fuel pump can help avoid serious engine issues.
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Check your vehicle's owner manual if you're unsure about which tank to add DEF to
If you're unsure about which tank to add DEF to, it's important to consult your vehicle's owner's manual. This manual will provide essential information on the optimal DEF refilling interval for your specific vehicle. It will outline the manufacturer's recommended refill intervals, which may be based on mileage, months, or years.
The owner's manual will also guide you on interpreting the DEF level indicator on your vehicle's dashboard or instrument cluster. This could be a gauge, a digital display, or a warning light. By understanding these indicators, you can ensure that you refill the DEF tank before it reaches critically low levels.
Additionally, the manual will provide instructions on proper filling levels to avoid overfilling, which can lead to system damage. It is crucial to follow these guidelines, especially when filling the DEF tank in cold weather, as DEF may freeze and cause potential damage to the tank.
By consulting the owner's manual and familiarizing yourself with the DEF tank location, markings, and recommended refill intervals, you can confidently and safely add DEF to the correct tank, ensuring optimal vehicle performance and emission control.
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Frequently asked questions
You can check the fuel colour, smell, or use water-finding paste to detect water in the tank. The colour of the fuel will appear darker if there is water, and it may emit a foul smell.
You can either hire a professional to do this or do it yourself. Professionals will use a tube to suck the gas out and filter it. If you want to do it yourself, you can use a pump to suck the water out, drain the tank, or use a fuel conditioning system like HydrX to remove water and polish fuel.
Water in the fuel tank can cause ignition problems, sudden halts, and juddering when accelerating. It can also lead to microbial growth and corrosion, which can be damaging to any vehicle.
Keep your tank full if possible to reduce the risk of condensation. Also, try to identify where the moisture is coming from to prevent further ingress.











































