
Air in the fuel system can cause serious issues for any type of engine, including gasoline and diesel engines. It can lead to a decrease in engine power, poor fuel economy, and even breakdowns. To prevent this, it is important to regularly check the fuel system for any problems and carry out maintenance. This includes inspecting the fuel filter, fuel hoses, seals, and fuel pump. If you do find air in your fuel tank, there are several steps you can take to remove it, including using the fuel pump to circulate fuel through the system and bleeding air from the fuel lines.
How to get air out of a fuel tank
| Characteristics | Values |
|---|---|
| Step 1 | Check the fuel system for problems |
| Step 2 | Use the fuel pump |
| Step 3 | Start the engine |
| Step 4 | Fill the fuel system with fuel (if applicable) |
| Step 5 | Check for fuel leaks |
| Step 6 | Test drive |
| Step 7 | Seek professional help |
| Other tips | Avoid running the fuel tank empty |
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What You'll Learn

Check for leaks and clogs
Before attempting to bleed the air, it is important to check the fuel system for any problems such as leaks or clogs. This will prevent complications when bleeding the air.
Leaks can occur in various places in the fuel system, such as through a faulty gasket, a crack or cut in the fuel hose, or through faulty seals in the fuel filter. To check for leaks, inspect the fuel filter, fuel hoses, and seals for any signs of damage or wear. If any issues are found, the parts must be replaced.
Clogs can occur in the fuel filter if it is not replaced regularly or if it is not installed correctly. To prevent clogs, it is important to regularly check the condition of the fuel filter and replace it as recommended by the vehicle manufacturer. When replacing the filter, ensure that the seals are securely fastened to avoid leaks.
Additionally, problems with the fuel pump can cause air to enter the system. To check for issues with the fuel pump, turn the ignition key to the "on" position without starting the engine. This will activate the fuel pump, and you should hear a humming sound indicating that it is running. If the fuel pump is not functioning properly, it may need to be replaced.
By regularly checking the fuel system components and addressing any leaks or clogs, you can help avoid problems related to air in the tank and ensure proper fuel delivery and system performance.
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Use the fuel pump
To get air out of your fuel tank, you can use the fuel pump. This method is effective in removing air from the fuel tank and preventing air from entering the system. Here is a step-by-step guide on how to use the fuel pump to remove air from your fuel tank:
Firstly, it is important to check your fuel system for any problems or potential issues such as leaks or clogs. This initial step will prevent any complications when bleeding the air from the fuel lines. Once you have ensured that there are no other issues, you can proceed to the next step.
Now, turn the ignition key to the "on" position without starting the engine. This action will activate the fuel pump, facilitating the circulation of fuel through the system. You should be able to hear a faint humming sound, indicating that the pump is operational. Maintain this process for approximately 5 to 10 seconds, then turn the key off. After a brief pause, repeat this process again. This step is crucial for bleeding air from the fuel lines.
After cycling the ignition, you can now start the engine. At this point, the fuel pump will continue to circulate fuel and displace any remaining air in the system. It is normal to hear the humming sound of the fuel pump as it works to eliminate air from the fuel lines.
If your vehicle is equipped with a fuel injection valve, typically located on the fuel rail, you can carefully press this valve to release any trapped air. Exercise caution during this step, as fuel may spray out. It is recommended to have a cloth or a rag ready to prevent any spills.
Finally, monitor the fuel system for any leaks. After clearing the air from the system, carefully inspect the fuel lines and connections for any signs of leakage. If you discover any leaks, ensure to repair them promptly. Once you have confirmed that the system is secure and all the air has been released, you can take your vehicle for a brief test drive. Keep an eye out for any performance issues or warning lights during the test drive.
Remember, it is important to regularly check and maintain your fuel system to avoid problems related to air in the tank. Additionally, consulting a professional mechanic is always an option if you encounter any issues or have any concerns about the process. They can provide thorough diagnostics and repairs as needed.
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Start the engine
Starting the engine is the final step in bleeding air from your fuel tank. Before starting the engine, it is important to check the fuel system for any problems, such as leaks or clogs, to prevent complications. Then, turn the ignition key to the "on" position without starting the engine to activate the fuel pump and help circulate fuel through the system. Repeat this process a few times for about 5 to 10 seconds each time.
Once you have cycled the ignition, you can start the engine. If the engine starts, let it run for a few minutes to check for any problems with fuel flow, engine power fluctuations, or rough idling, which may indicate other issues with your fuel line. If you are experiencing these issues, there may be a faulty fuel pump, a starved fuel pump, or a broken or leaky seal.
If your vehicle is a diesel, ensure there are at least five gallons of diesel in the tank, as you cannot always trust the gauge. Make sure there is bubble-free air coming out of the small bleed screw on top of the fuel filter by pumping the primer button on the lift pump. With the first three injection lines cracked open at the injector, crank the engine and ensure the shutdown solenoid is lifting up. If your vehicle has weak batteries, they will likely need to be charged at least once before the engine will start.
After clearing the air from the system, check the fuel lines and connections for leaks and repair as needed. Then, take your vehicle for a brief test drive, monitoring for any performance issues or warning lights. If you continue to experience problems with air in your fuel system or are unsure of any of the steps, consult a mechanic for a thorough diagnostic inspection and repairs.
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$109.58

Fill the fuel system
Filling the fuel system is the fourth step in removing air from your fuel tank. This step is applicable only if your vehicle has a fuel system ejector valve, which is usually located on the fuel rail. If your vehicle has a fuel injection valve, you can press this valve to allow any trapped air to escape. Be cautious, as fuel may spray out. Have a cloth ready to prevent spills.
Before filling the fuel system, you should check the fuel system for problems. Ensure there are no leaks or clogs in the system, as this will prevent complications when bleeding the air. Next, use the fuel pump by turning the ignition key to the "on" position without starting the engine. This will activate the fuel pump, helping to circulate fuel through the system. You should hear a humming sound, indicating that the pump is running. Repeat this process for about 5 to 10 seconds, then turn the key off. Wait a few seconds and repeat the process again to help bleed air from the fuel lines.
After bleeding the air, you can start the engine and fill the fuel system with fuel. Once you have filled the fuel system, check the fuel lines and connections for leaks and repair them as needed. Finally, take your vehicle for a brief test drive, monitoring for any performance issues or warning lights.
If you continue to experience problems with air in your fuel system or are unsure of any of the steps, consider consulting a mechanic. They can perform a thorough diagnostic inspection and make any necessary repairs. Additionally, regular maintenance of your fuel system can help avoid problems related to air in the tank. This includes regularly checking fuel system components, such as the fuel filter, fuel hoses, seals, and fuel pump.
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Test drive
Once you have bled the air from the fuel tank, it is important to take the vehicle for a brief test drive. Monitor the vehicle's performance and check for any warning lights. If you continue to experience problems with air in your fuel system, or if you are unsure of any of the steps, consider consulting a mechanic. They can perform a more thorough diagnostic inspection and recommend repairs.
Before you take your vehicle for a test drive, make sure you have addressed any underlying issues that caused air to enter the fuel system in the first place. This could include repairing leaks in the fuel lines, fixing cracks or cuts in the fuel hose or fuel pump diaphragm, or ensuring that the fuel filter is installed correctly and that the seals are securely fastened.
Additionally, it is important to use high-quality fuel and to avoid running the fuel tank empty. Keeping the fuel tank full helps prevent air from entering the system. If you have had to drain your fuel tank for any reason, such as filling up with the wrong type of fuel or preparing the vehicle for storage, be sure to refill it with the correct type of fuel before taking it for a test drive.
If you notice any unusual vibrations or juddering during the test drive, it could be an indication that there is still air in the fuel system. In this case, you may need to repeat the steps for bleeding the fuel system or seek professional assistance.
Remember, it is normal for some air to be present in the fuel system, and a small amount of air will not cause the engine to stop running. However, if left unaddressed, air in the fuel system can lead to reduced engine performance, fuel pump damage, and increased fuel system repair costs.
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