
Draining diesel from your car's fuel tank can be necessary for a variety of reasons, such as putting the wrong fuel in, selling the car, or making repairs. It is important to note that every car is different, and draining diesel from the fuel tank is not always easy, as the tank is designed to prevent fuel from leaving once it has entered, to avoid malfunctions or fires. However, with careful attention, it can be done safely and effectively.
| Characteristics | Values |
|---|---|
| Reasons to empty a diesel fuel tank | Wrong fuel, selling the car, making repairs, replacing the fuel gauge sending unit, replacing the fuel pump |
| Tools required | Fuel siphon system, hose, drain pans |
| Process | Stick the hose into the gas tank and pump, place a drain pan underneath the drainage plug, unscrew the drainage plug, let the fuel drain, replace the drain plug tightly, refill the car |
| Additional considerations | Turn the car on and off repeatedly to force the gas out, ensure no fuel is spilled onto the ground, never drive with the wrong fuel type in the engine |
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What You'll Learn

Use a fuel siphon system to pump the tank
Using a fuel siphon system to pump a diesel tank is a safe and easy way to empty the tank without getting your hands dirty or risking exposure to fuel fumes. Here's how to do it:
Firstly, you'll need to find a gas can or another closed container to siphon the diesel fuel into. It's important to use a closed container to avoid spilling fuel and to prevent exposure to hazardous fumes. Place the gas can on the ground beneath the diesel tank. Then, run the tubing from the tank to the can. Make sure you use the correct ends of the tubing; one end is designated for liquid to enter, and the other end is for liquid to leave. If arranged backward, the pump will push air into the tank instead of siphoning the fuel.
Next, you'll need to create a tight seal around the tubes to ensure that air can neither enter nor leave the tank except through the tubing. Once you have a tight seal, you can start pumping. If you're using an automatic pump, you may need to leave it on throughout the process, but be sure to consult the instructions provided with your siphon pump. Gravity will do most of the work for you, so you only need to provide the initial force necessary to start the siphon.
As you near your desired stopping point, raise the end of the tubing or the container to stop the flow of fuel. If you're using an automatic pump, turn it off at this point. Then, remove the siphon pump from the tank, making sure that the tubing is free of excess fuel before removing it. Finally, close the tank and seal the gas can. You can then disassemble and store your siphon pump, following any cleaning instructions provided.
Using a fuel siphon system is a straightforward and effective way to empty a diesel fuel tank, and it can be done with minimal risk of exposure to hazardous fumes.
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Drain via fuel lines by turning the car on and off
Draining a diesel fuel tank is a relatively simple process that can help prevent lasting damage to your car's engine, especially when putting the wrong fuel in the tank. Before you begin, it's important to understand your vehicle's fuel system and gather the necessary equipment, including a collection container, protective gloves, and a length of clear siphon hose.
To drain your diesel fuel tank via the fuel lines by turning the car on and off, start by locating the fuel lines. These are small, removable hoses underneath the tank. Once you've found them, you can use them to force the gas out of the tank by turning the car on and off repeatedly, as this uses the electric fuel pump to push the gas out.
Be prepared for fuel to start flowing immediately once you turn the car on, so have a container ready to collect it. Use a collection container that is suitable for catching the drained fuel and ensure that no fuel is spilled onto the ground. This process may take a while, up to several minutes per gallon, so be patient and keep an eye on it.
After you've drained the fuel, securely replace the drain plug and refill your car. Make sure to properly reconnect all the fuel lines and double-check for any leaks. Once everything is hooked back up securely, you're ready to go. Remember, it is important to never drive your car with the wrong fuel type in the engine, as this can cause serious issues.
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Place a pan under the drainage plug
To empty a diesel fuel tank, you will need to place a pan under the drainage plug. This is a crucial step to ensure that the drained fuel is caught and does not spill onto the ground, which could pose environmental and safety hazards. Make sure to use a pan that is specifically designed for catching and holding fuel. It should be sturdy, with a capacity to accommodate the volume of fuel you plan to drain.
Before placing the pan, carefully locate the drainage plug. It is typically located underneath the fuel tank. Once you have identified the drainage plug, position the pan directly underneath it. Ensure that the pan is stable and secure, reducing the risk of it toppling over or shifting during the draining process.
When placing the pan, consider the amount of fuel you intend to drain. If you are draining only a small amount, a single pan may suffice. However, if you plan to completely empty the tank, you may need multiple pans or a larger container. It is important to have more than enough capacity to catch all the drained fuel.
While placing the pan, be cautious and aware of your surroundings. Ensure that you are in a well-ventilated area to avoid inhaling diesel fumes. Also, keep any open flames or potential sources of ignition away from the vicinity. Diesel fuel is highly flammable, and proper ventilation and fire safety precautions are crucial during the entire process.
By placing a pan under the drainage plug, you can proceed to the next step of unscrewing the plug and allowing the diesel fuel to drain safely into the pan. Remember to handle the drained fuel responsibly, disposing of it or storing it securely, adhering to local regulations and environmental guidelines. Always prioritize safety throughout the process of emptying your diesel fuel tank.
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Dispose of drained fuel safely
Diesel fuel is deemed toxic waste by the EPA. It is highly flammable, explosive, corrosive, toxic, and air-polluting. It is illegal to dump diesel into sewers, storm drains, or any body of water.
- Contact your local disposal company to see if they accept diesel fuel.
- Contact your local hazardous waste management resources for expert advice.
- Most city landfills accept household amounts of uncontaminated diesel fuel if you deliver it in a spill-proof container and label it as hazardous trash—usually for a fee.
- Some auto repair shops accept hazardous fluids such as diesel fuel.
- Deliver it to a fire station. Some fire departments use diesel fuel to ignite conflagrations for training purposes.
- If you have a small amount of diesel fuel, take it to your local hazardous waste disposal center.
- If you don't want to burn it or run it, most city dumps have a hazmat spot where you can dispose of it.
It is important to note that diesel fuel can be stored for six to 12 months without significant degradation if kept in a clean, dry, cool place. If exposed to high temperatures, moisture, or other contaminants, its shelf life will be shorter.
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Refill the tank
Once you have emptied your diesel fuel tank, you may want to refill it with fresh fuel. If you have a car, you can do this at a gas station. To refill the tank, open the fuel tank filler door and remove the fuel tank filler cap. Insert the fuel pump nozzle up to the first notch on the nozzle and keep it resting on the cover of the fuel tank filler pipe opening. Hold the fuel pump nozzle in the lower position when refuelling. Holding it in the higher position may affect the flow of fuel and shut off the pump before the tank is full. Slightly raise the nozzle and then slowly remove it. Replace the fuel tank filler cap and close the fuel tank filler door.
If you have a boat, you may need to refill your tank with several gallons of good diesel. You can also add a Stanadyne additive.
If you have a dual fuel tank delivery system, the fuel pump in the front fuel tank delivers fuel to the engine. When the fuel level in the front fuel tank drops below three-quarters full, fuel automatically transfers from the rear fuel tank to the front fuel tank. If your vehicle runs out of fuel, you must add fuel to the front fuel tank to restart the engine.
If you have a furnace that runs on heating oil, you can refill the tank by calling your oil company to schedule a delivery. Depending on when you call, it could take a few days for the oil to arrive. You can also go to the nearest gas station, fill up a 5-gallon gas can with diesel, and add it to your oil tank once you get home.
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Frequently asked questions
You might need to empty your diesel fuel tank if you've put the wrong fuel in, if you're selling the car, or if you're making repairs.
You will need a fuel siphon system with a hose, drain pans, and possibly a replacement fuel gauge sending unit.
Stick the hose into the gas tank and pump until full. Place a drain pan underneath the drainage plug, then unscrew the plug and let the fuel drain.
It can take several minutes per gallon, so make sure you have enough drain pans to catch all the fuel.











































