Draining Water From Your Diesel Fuel Filter: A Step-By-Step Guide

how to drain water from fuel filter diesel

Water in a diesel fuel tank can cause a lot of problems, from corrosion to engine failure. Draining water from a fuel filter is a common maintenance task for diesel vehicle owners, and it's recommended that you do this every 10,000 miles or a few times a year. The process involves releasing a vent valve at the top of the filter housing, or loosening the uppermost fuel pipe if there is no valve present. A jar should be held under the drain plug to collect the water, and the process should be continued until clean diesel fuel flows out.

How to Drain Water from a Fuel Filter Diesel

Characteristics Values
How often to drain Every 10,000 miles or a few times a year
Why drain water Water can cause microbial growth, leading to corrosion and engine damage
Drain method Release vent valve or loosen fuel pipe, collect in a jar, then close
Repriming Turn ignition on and off without starting the vehicle
Colour On-road diesel has a green/yellow tint

shunfuel

Drain the whole filter and reprime the fuel system

Draining the whole filter and reprime the fuel system is a suggested way to remove water from a diesel fuel filter. This is because water is denser than fuel, so it collects at the bottom of the filter, and draining the whole filter ensures that all the water is removed.

To do this, you must first release the vent valve positioned at the top of the filter housing. If there is no valve, loosen the uppermost fuel pipe from the filter housing. You should then hold a jar or bottle under the drain plug or tap and loosen the plug or tap. You should then let the filter drain until clean diesel fuel flows out. You can check for water by letting the drained fluid settle in a bottle and seeing if water separates and falls to the bottom.

Once you are satisfied that the water has been removed, close the plug or tap and then close the vent valve. You can then reprime the fuel system by turning on the ignition several times without starting the engine.

shunfuel

Release the vent valve at the top of the filter housing

To drain water from your diesel filter, you must first locate the vent valve at the top of the filter housing. This valve is usually positioned at the highest point of the filter, allowing air to escape when the filter is filled with fuel. Once you have located the vent valve, follow these steps:

Release the Vent Valve

  • Before beginning the process, ensure you have the necessary tools and safety equipment, such as gloves and eye protection.
  • Start by identifying the vent valve at the top of the filter housing. It is typically located near the filter cap or cover.
  • To release the vent valve, you may need to turn it counterclockwise or lift it slightly, depending on the valve design. Some valves have a knob or handle that you twist or lift, while others may require a screwdriver or other tool to release.
  • Once the vent valve is released, you may hear a slight hissing sound as air escapes from the filter. This is normal and indicates that the valve has been successfully opened.
  • It is important to be cautious during this step, as diesel fuel may spill out along with the water. Have a suitable container ready to catch any fluid that drains out.

Understanding the Process

The process of releasing the vent valve is an important step in draining water from a diesel fuel filter. By opening the vent valve, you allow air to escape and facilitate the drainage of water and fuel from the filter. This step helps to prevent water buildup, which can cause issues such as microbial growth, corrosion, and damage to the injection system. Remember to refer to your vehicle's manual or seek professional guidance if you are unsure about any steps in the process.

shunfuel

Check for water in the fuel filter

Water in your diesel fuel can cause serious engine damage, including corrosion within the fuel system, injectors, and fuel pumps, resulting in costly repairs. It can also lead to reduced fuel efficiency, fuel system issues, and diesel bug contamination. Therefore, it is important to check for water in the fuel filter regularly.

There are several ways to check for water in your diesel fuel filter. One common method is to look into your tanks with a flashlight. Clean diesel fuel should appear clear and bright, while contaminated diesel with water will appear darker, cloudy, or blurry. Another way to check is to use a water-in-diesel testing kit, which can quickly and safely indicate the presence of water in your fuel. These kits can be used in the field or in a workshop without the need for expensive laboratory analysis.

You can also check for water in the fuel filter by draining a small amount of fuel into a container and observing the separation of water and diesel. Water is heavier than diesel, so it will settle at the bottom of the container and appear as a distinct blob or bubble. Additionally, some fuel bowls have a red ring at the bottom that floats if there is water in the bowl.

It is recommended to check your fuel filter for water a few times a year or whenever you are performing other maintenance tasks, such as greasing or changing fluids. Regularly draining water from the bottom of fuel tanks and separators can help prevent water accumulation and potential engine issues.

It is important to note that while small amounts of water in diesel fuel are normal, excessive amounts can lead to microbial growth and damage to injectors, fuel lines, pumps, tanks, and engine components. Therefore, it is crucial to keep an eye on the quality of fuel in your tank and take proactive measures to prevent and address water contamination.

shunfuel

Drain water from the diesel filter water separator

Water in your diesel engine can contaminate your fuel system. This is due to condensation, which is more of a problem for diesel engines than petrol engines because diesel engines do not have vapour pressure to displace air. As the fuel tank heats up, the air expands and is forced out. When the tank cools down, humid air is sucked back in and water condenses on the cooler tank walls. Water can also enter your diesel fuel through human error, ingress during refuelling, and water leakage into the tank.

Water in your fuel can cause several problems. For example, water combined with iron and steel surfaces can cause rust. Small particles of rust that get into the fuel can cause abrasive wear to parts, leading to part failure. Water can also damage the injection system, preventing the engine from starting.

To prevent these issues, you should drain water from your diesel filter water separator. This process should be done about every 10,000 miles or a few times a year. First, release the vent valve positioned at the top of the filter housing. If there isn't a valve, loosen the uppermost fuel pipe from the filter housing. Next, hold a jar under the drain plug or tap and loosen the plug or tap. Let the filter drain until clean diesel fuel flows out, then close the plug or tap and the vent valve.

If you are unsure what water in diesel looks like, you can drain the whole filter and then reprime the fuel system. On-road diesel typically has a green or yellow tint, so if the fluid you drain is this colour, there is no water in the system.

shunfuel

Condensation in the diesel engine

Condensation in a diesel engine can contaminate your fuel system. This is less of a problem for petrol cars, as diesel engines, unlike petrol engines, don't have vapour pressure to displace air. In other words, as the fuel tank heats up, the air expands and is forced out. When the tank cools down, humid air is sucked back in and water condenses on the cooler tank walls.

Water contamination in diesel fuel can cause a variety of problems. Water has lower viscosity than diesel, so it provides less of a lubricating "cushion" between the opposing surfaces of moving parts, leading to increased abrasive wear. Water can also cause etching, or fuel degradation, which produces hydrogen sulfide and sulfuric acid that "eat" metal surfaces. Pitting and cavitation can also occur. Pitting is caused by free water flashing on hot metal surfaces, while cavitation is caused by vapour bubbles rapidly contracting when exposed to sudden high pressure, which causes them to condense back into a liquid. These water droplets impact a small area with great force, causing surface fatigue and erosion.

Water can enter your diesel fuel in several ways, including condensation in the tank, human error, ingress during refuelling, and water leakage into the tank. To prevent condensation in your diesel engine, you can use good desiccant breathers in combination with a blanket of dry air (or nitrogen) fed into the tank's headspace and out through the breather.

If you suspect water contamination in your diesel engine, you can perform a test by loosening the drain plug and checking for coolant or water. If it is just condensation, you can use an air nozzle with a copper pipe soldered into a brass fitting that screws into the nozzle. With the motor running at about 1200 RPM, put the nozzle in the dipstick tube and blow dry air into the crankcase to remove the condensation. Alternatively, you can start up the engine and get it hot with the cap off to allow the condensation to evaporate.

Frequently asked questions

It is recommended that you drain water from your fuel filter every 10,000 miles or a few times a year.

On-road diesel typically has a green/yellow tint. If you are unsure, you can drain the whole filter and then reprime the fuel system.

First, release the vent valve positioned at the top of the filter housing. If there isn’t a valve, loosen the uppermost fuel pipe from the filter housing. Hold a jar under the drain plug or tap and loosen the plug or tap. Let the filter drain until clean diesel fuel flows out, then close the plug or tap and close the vent valve.

Water in your diesel fuel can cause a variety of problems, including microbial growth, which can create slimes that dirty your fuel and acids that corrode your tank and fuel system. Water can also damage the injection system, preventing the engine from starting.

Unfortunately, water can enter your diesel fuel through condensation, human error, ingress during refuelling, and water leakage into the tank. Regularly checking and draining your fuel filter can help prevent water buildup and potential engine damage.

Written by
Reviewed by

Explore related products

Share this post
Print
Did this article help you?

Leave a comment