
Keeping your fuel tank vent clean is essential for the proper functioning of your vehicle. Fuel tank vents can become clogged with debris, corrosion, or even water, leading to issues such as slow filling, back splashing, or engine problems. To clean a fuel tank vent, it is important to first identify the cause of the blockage and then employ the appropriate cleaning method. Some common approaches include using compressed air, a carb cleaner, or a screwdriver to dislodge any obstructions. For more complex issues, such as a damaged fuel tank, it is recommended to consult a professional for guidance on repair or replacement.
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What You'll Learn

Use compressed air to blow out the line
Using compressed air is an effective way to clean out your fuel tank vent. This method can be used to clean out debris and blockages from the fuel line.
To start, you will need to disconnect the fuel line from the tank. It is important to note that you should drain the tank before attempting to blow out the line. Once the tank is empty, you can use compressed air to blow through the line and clear any blockages.
Compressed air can be an effective tool to clean out the fuel line. You can use a can of compressed air, similar to those used to clean computer keyboards. Alternatively, you can use an air compressor, which is a more powerful option. If using an air compressor, ensure you disconnect the pump end of the line to achieve better airflow and avoid potential damage to the pump.
When blowing out the line, you may want to use a small-gauge plastic tube or a large heavy wire to help push through any stubborn blockages. This is particularly useful if you are dealing with a nest, such as one built by wasps, which can cause fuel vent blockages.
After blowing out the line, you should reconnect the fuel line and the vent hose. Once everything is connected, attempt to refill the tank and observe if the problem has been resolved.
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Check for blockages
Checking for blockages in your fuel tank vent is an important step in ensuring the smooth functioning of your vehicle. Here are some detailed instructions to guide you through the process:
Firstly, locate the fuel tank vent. This can vary depending on the make and model of your vehicle. For example, on a John Deere Z915E, the tank vent is located behind the fuel cap, under a plastic cover, and moulded into the plastic tank housing. Refer to your vehicle's manual or seek advice from a mechanic if you're unsure about the specific location of your fuel tank vent.
Once you've located the vent, carefully inspect it for any signs of obstruction or clogging. Look for debris, corrosion, or any foreign substances that might be blocking the vent. If you have access to the vent line near the fitting, check for any overflow preventers or similar devices that could be causing the blockage. For instance, a brand called Whale, used in some boats, has a floating ball inside the chamber that is known to stick and block the vent.
If you suspect a blockage in the vent line, you can try using a tool to clear it. Some people suggest using a weed whacker line with a rounded and polished tip to avoid damaging the vent tubing. Alternatively, consider using a small drill bit to carefully bore out any blockages, especially if you notice a build-up of gunge or limestone, as mentioned by some users. Always be cautious when working with tools and machinery, and if you're unsure, consult a professional.
In some cases, the blockage may be caused by a low point in the vent line where fuel is sitting and preventing air from escaping. This can result in backsplash when you stop fuelling. To address this, you might consider using compressed air to blow out the line. However, be cautious and refer to your vehicle's manual or a mechanic before attempting this, as it may be safer to simply replace the vent line if it's deteriorated or beyond repair.
Additionally, if you have a fuel filter located inside the tank, consult your local dealer or a mechanic for guidance on how to service or replace it. It's important to keep your fuel tank and its components clean and well-maintained to ensure optimal performance and avoid issues such as slow filling or engine problems.
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Use carb cleaner
Carb cleaner can be used to clean the fuel tank vent on a John Deere Z915E. The tank vent is located under a plastic cover right behind the fuel cap. To clean it, spray some carb cleaner through the external hole.
For a Harley Davidson motorcycle, carb cleaner can be used as an additive to the fuel tank. Run the engine and catch the overflow in a gas can. This method may help to unstick float/needles or clear clogs.
Before using carb cleaner, it is important to consult a shop manual or a mechanic to ensure that it is safe and appropriate for your specific vehicle or equipment.
In addition to using carb cleaner, it may be necessary to physically clean the carburetor by removing it, stripping it, soaking it, scrubbing it, and blowing it out. This process can be time-consuming, as it may require gaining access to the carburetor by removing throttle cables, fuel/vent lines, and possibly the seat/fuel tank.
It is also important to note that some fuel tank vent issues may be caused by clogs or obstructions in the vent line, rather than the vent itself. In these cases, cleaning or replacing the vent line may be necessary.
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Avoid using a vacuum pump
It is not recommended to use a vacuum pump to clean a fuel tank vent. This is because a vacuum pump can create a vacuum that damages the vent or fuel tank. A clogged vent hose can cause the fuel tank to become pressurised, making it difficult to remove the fuel tank cap. Instead, there are other methods to clean a fuel tank vent without removing the tank.
Firstly, ensure your car is parked on a level surface to prevent fuel spillage. Wear gloves and safety glasses, as fuel is a flammable liquid, and always wear protective gear when handling it. It is also important to disconnect the vehicle's battery before starting the unclogging process. Additionally, open windows and doors to ensure adequate ventilation as you work.
Next, you can try blowing compressed air into the vent line. If the line is not blocked, you will hear a gurgling sound as air is forced into the tank. If there is no sound, this may indicate a blockage, and further checks are required. Disconnect the canister vent line to the gas tank and try blowing through it. This is a short line, so any blockage should be obvious.
Another method is to push a length of small-gauge plastic tubing or large heavy wire through the vent pipe to check for a physical blockage. If there is no blockage, drain the tank and allow the interior to dry out. Reconnect the fuel line and the vent hose, and retry the compressed air blow.
Finally, it is important to regularly clean your fuel tank and fuel pump to remove any dirt, debris, or sediment that may accumulate. This helps maintain optimal performance and prevents clogs or blockages.
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Replace the vent line
If your fuel tank vent line is damaged, you can replace it by following these steps:
Firstly, you need to identify the location of the vent line. It typically runs between two barbed fittings on top of the fuel tank, with one fitting towards the front and the other towards the back. Once you have located the vent line, you will need to remove the old line. This may involve cutting or detaching the line from the fittings. Be careful not to damage the fittings as they will be reused.
After removing the old vent line, it is important to clean the area and inspect the fittings for any signs of corrosion or damage. Ensure that the new vent line you are installing is the correct size and type for your vehicle. You may need to purchase a universal fuel line that can be cut to size, or you may be able to find a direct replacement part from the manufacturer.
When installing the new vent line, start by attaching one end to the front fitting, ensuring that it is secure and properly seated. Then, stretch the line across to the rear fitting, making sure it is not too taut or placing strain on the fittings. Attach the line to the rear fitting securely. Once the new vent line is in place, carefully inspect the entire fuel system for any signs of leaks or damage. It is important to ensure that all connections are secure and that there is no risk of fuel leakage.
Finally, test your vehicle to ensure that the new vent line is functioning properly. Start the engine and check for any unusual noises or smells. Observe the fuel gauge to ensure that it is functioning correctly and that there are no signs of fuel leakage. If everything appears to be in order, you have successfully replaced the fuel tank vent line.
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Frequently asked questions
If you notice a back splash of gas when you let go of the pump handle and stop fuelling, this could be a sign of a clogged fuel tank vent.
If you have access to the vent line, check if there is an overflow preventer installed. If the vent is blocked, you can expect engine issues and a collapsed primer bulb. You can try using compressed air to clear the blockage. If this doesn't work, you may need to replace the vent line.
If the vent is glued or plastic welded on, you can try using an oscillating cutter with a sharp blade to cut the seal.
Spray a corrosion inhibitor like PB Blaster in the vent screens once or twice a season to prevent debris build-up.


















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