If you're experiencing issues with your 2002 Toyota Camry, such as low fuel pressure, rough starting, or the engine not running, there are several troubleshooting steps you can take to identify the problem. Begin by scanning your Camry for trouble codes and ensuring that your gas cap is tightened correctly. You can then perform a visual inspection of the fuel pump, fuel lines, fuel rail, and fuel injectors. If you suspect an issue with the fuel pump, you can check the fuel pump fuse and relay in the engine bay. Additionally, testing the fuel injectors and performing a voltage drop test on the fuel pump can help identify potential problems. It is recommended to refer to a repair manual or seek professional assistance if you are unsure about any of the procedures.
Characteristics | Values |
---|---|
Year | 2002 |
Model | Toyota Camry |
Engine | 2.4L 4-cylinder |
Fuel pressure reading | 35 psi |
Fuel pump replaced | Twice |
Pressure regulator replaced | Yes |
Voltage drop test performed | Yes |
O2 sensor replaced | Yes |
PCV valve replaced | Yes |
Denso O2 sensor and Denso fuel pump | Yes |
Correct pressure | 44-50 PSI running, at least 21 PSI after being off for 5 minutes |
Fuel pump fuse/relay | EFI fuse |
Fuel injectors | Beneath the plastic engine cover |
What You'll Learn
Check for a leaking gas cap
A leaking gas cap can cause the check engine light to come on, so it's important to check for this issue if you're experiencing problems with your 2002 Camry. Here are some detailed instructions on how to check for a leaking gas cap and address the problem:
Start by performing a visual inspection of the gas cap. Ensure that it is fully tightened according to the instructions provided on the gas cap, fuel door, and/or owner's manual. Oftentimes, these instructions will state that you should turn the gas cap until you hear a click. A loose gas cap can create a fault in the Evaporative Emissions Control System (EVAP), which is responsible for routing fumes from the gasoline in your tank into the engine to be burned. A leaking gas cap will not allow the necessary vacuum to generate in this system.
If you suspect that the gas cap is not sealing properly, even when tightened correctly, there are a few potential causes to investigate:
- Filler neck tube gasket: The gas cap screws into the filler neck, and the filler neck tube gasket can sometimes go bad. This gasket is located where the filler neck pipe enters the fuel tank. Replacing this gasket may solve the issue.
- Gas cap gasket: Consider adding a gasket to your gas cap to improve the seating seal. This could help prevent leaks and ensure the gas cap is secure.
- Fuel quality: If you've recently filled up with poor-quality gasoline, this could be contributing to the issue. Use up the gas, refill the tank with fresh gasoline from a trusted source, and clear the codes to see if the problem persists.
If you're experiencing a leaking gas cap or other fuel system issues, it's important to address them promptly. A leaking gas cap can not only trigger the check engine light but also lead to fumes escaping from the fuel tank, potentially creating a hazardous situation. By following the above instructions and performing regular maintenance on your 2002 Camry, you can help ensure the fuel system is functioning correctly and safely.
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Listen for the hum of the fuel pump
To check the fuel pump on a 2002 Camry, you will need to listen for the hum of the fuel pump. This can be done by opening the gas cap and having someone turn the key to the "key on engine off" position. This is the position just before starting the car. The pump should be noticeable for several seconds as it primes. If there is no noise, this indicates a faulty fuel pump or a wiring problem in the fuel pump circuit.
Step 1: Open the gas cap and ask a helper to get into the car.
Step 2: Locate the ignition and turn the key to the "key on engine off" position. This is usually one position before the engine starts.
Step 3: Listen carefully for the hum of the fuel pump. It should be noticeable for several seconds as the pump primes.
Step 4: If you don't hear any noise, there might be an issue with the fuel pump or the wiring.
Step 5: Repeat the process a few times to ensure accuracy.
If you suspect a problem with the fuel pump or wiring, further diagnostics and testing are recommended. It is also important to refer to the Camry's manual or seek professional assistance for more comprehensive guidance.
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Check the fuel pump fuse/relay
To check the fuel pump fuse/relay on a 2002 Toyota Camry, follow these steps:
First, locate the fuse/relay box in the engine bay, which is to the right of the battery. Remove the box lid and read the diagram on the bottom side.
Next, locate the E.F.I. (Electronic Fuel Injection) fuse. Visually inspect the fuse for any break in the connection. If the fuse appears dark or black inside, it is blown and needs to be replaced. Check the fuse continuity with a digital volt Ohm meter.
Now, locate the E.F.I. relay, which is a four-prong relay. Remove the relay with an upward pull and inspect the relay box sockets for any signs of corrosion. Test the relay by applying power (a 9-volt battery will work) to one of the two pairs of prongs. One of these pairs should generate the magnetism required to close the relay switch, which can be heard and felt as a click. Once this click is heard, test the other pair of prongs for continuity.
There is another relay in the fuel pump circuit called the circuit-opening relay, which is harder to reach. It is located on top of the E.C.U. (Engine Control Unit) between the driver and passenger footwell, behind the radio. To access this relay, pull back the front inner corner of the passenger-side carpet. Test this relay in the same manner as the E.F.I. relay.
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Test the fuel injectors
To test the fuel injectors of a 2002 Toyota Camry, you will need to locate the fuel injectors, remove the electrical connectors, and install an injector noid light. This light flashes every time the engine computer commands the injector to energise. Once the noid light is connected, start the engine and record the results. If the noid light does not flash, this indicates a problem with the fuel injector wiring circuit.
If a noid light is not available, the injectors' resistance can be checked with a digital volt-ohm meter. Record each injector's reading at the prongs on the injector electrical connection. Each injector's reading should be similar at 11.6 to 12.4 Ohms. If one injector's reading is drastically different, it should be replaced.
Step 1: Locate the Fuel Injectors
The fuel injectors on a four-cylinder engine are beneath the plastic engine cover. On a six-cylinder engine, they are next to and beneath the intake manifold.
Step 2: Remove the Electrical Connectors
Remove the electrical connectors one at a time.
Step 3: Install an Injector Noid Light (if available)
Install the injector noid light by connecting it to the electrical connectors.
Step 4: Start the Engine and Observe the Noid Light
Start the engine and observe if the noid light is flashing. If the light is not flashing, it indicates a problem with the fuel injector wiring circuit.
Step 5: Check the Injectors' Resistance with a Digital Volt-Ohm Meter (if noid light is unavailable)
Use a digital volt-ohm meter to measure the resistance of each injector at the prongs on the electrical connection. The reading should be between 11.6 and 12.4 Ohms. If any injector falls outside this range, it may need to be replaced.
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Test the fuel pump
Step 4 – Test the fuel pump
If your relays and fuse checked out okay in Step 2, it's now time to check for power and ground at the fuel pump. For a complete wiring diagram, you'll need to locate service information such as AllDatadly.com or a local Toyota dealer.
First, remove the rear seat and locate the fuel pump electrical connector. Unplug the connector and check for 12 volts with a digital voltmeter connected to the battery positive wire and a good ground. The ground can be the white/black wire on the connector or a good body ground; however, if the connector ground wire is faulty, your test will be inconclusive. Once your meter is correctly set up, turn the ignition on. The lack of 12 volts present on the power wire indicates a wiring problem between the pump connector and the opening circuit relay.
A voltage drop test is another way to test the fuel pump and its wiring. You'll need two fused jumper wires (10 amp). Connect one end of the jumper wires to the battery positive and negative. Connect the positive end to the power terminal on the fuel pump and the negative end to the ground terminal. Once the connection is made, the fuel pump should energize. If the pump energizes, you know conclusively that there is a problem in the fuel pump wiring circuit.
Test the power wiring by keeping the positive jumper wire connected to the fuel pump power terminal, but remove the negative jumper wire. If the pump now operates, you've isolated the power wire as the fault. Test the ground wire using the same procedure. With the fuel pump energized, measure the ground wire's voltage by attaching one of your meter leads to the ground terminal of the fuel pump connector and the other to the negative battery. This wire should have less than 100 millivolts; otherwise, high resistance is present.
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Frequently asked questions
You can test the fuel pressure by installing a pressure gauge on top of the banjo fitting on the exit side of the filter can. You will need a longer banjo bolt to do this. You can also put a T-fitting where the line connects to the rail by the engine.
The correct fuel pressure for a 2002 Camry is 44-50 PSI running, and at least 21 PSI after being off for 5 minutes.
If your 2002 Camry is not starting and the fuel pressure is low, the problem could be a faulty fuel pump, a bad O2 sensor, a vacuum leak, or a faulty EFI relay.