Replacing Fuel Gauge: Generac 5500 In Simple Steps

If you're looking to replace the fuel gauge on your Generac 5500 generator, you'll need to source a compatible replacement part. The correct part number for the fuel gauge is 0H9005, which fits the 130LG, GP5500, and GP6500 models. This part can be purchased online through retailers such as Amazon, eBay, and specialist generator parts websites. It's recommended to lubricate the rubber gasket during installation for a seamless fit.

How to remove the old fuel gauge

To remove the old fuel gauge from your Generac 5500 generator, you will need a flat-head screwdriver.

First, turn off the generator and allow it to cool down completely before starting any maintenance work. Locate the fuel gauge on the top of the fuel tank. Place a cloth over the fuel tank opening to protect it from any accidental scratches during the removal process.

Insert the flat-head screwdriver under the edge of the fuel gauge and gently pry it out. Be careful not to apply too much force, as you don't want to damage the surrounding area. Work your way around the perimeter of the gauge, gently prying and wiggling it until it pops out. Set the old fuel gauge aside.

Once the old fuel gauge is removed, you may need to clean the area before installing the new one. Make sure there is no dirt or debris that could interfere with the proper seating of the new gauge.

Now you are ready to install the new fuel gauge.

How to install the new fuel gauge

To install a new fuel gauge for your Generac 5500, follow these steps:

Step 1: Purchase the Correct Fuel Gauge

First, ensure you have purchased the correct fuel gauge for your Generac 5500 model. The correct part number for the fuel gauge is 0H9005, which replaces the old part number 0K09150112. This fuel gauge is compatible with the Generac 130LG, GP5500, and GP6500 models.

Step 2: Prepare the New Fuel Gauge

Before installation, some users recommend lubricating the rubber gasket on the new fuel gauge with a small amount of oil or silicone. This can help ensure a secure fit and prevent leaks.

Step 3: Remove the Old Fuel Gauge

To remove the old fuel gauge, use a small flat-head screwdriver to carefully pry it out from its housing. Be gentle to avoid damaging the surrounding area.

Step 4: Install the New Fuel Gauge

Take the new fuel gauge and press it firmly into the opening, ensuring it is securely seated. The fuel gauge should fit snugly in place.

Step 5: Test the Generator

Once the new fuel gauge is installed, start up the generator and check for any leaks around the fuel gauge. Ensure that the generator is functioning properly and that the fuel gauge is providing accurate readings.

By following these steps, you can successfully install a new fuel gauge on your Generac 5500 generator, ensuring accurate fuel level readings and the optimal performance of your generator.

Where to buy a new fuel gauge

To buy a new fuel gauge for your Generac 5500, you can try online retailers such as Amazon, which offers a variety of options, including:

• The Generac 0H9005 Fuel Gauge 130LG, which is a genuine OEM part that fits specific Generac generator models. It has positive reviews for its ease of installation, durability, and accurate fuel level readings.
• The HASMX 0H9005 Fuel Gauge, which is compatible with the Generac GP5500 and GP6500 models. It is a brand-new fuel gauge that serves as an aftermarket replacement part. It has received positive reviews for its fit and functionality.

Another option is eReplacementParts.com, which offers the Fuel Gauge 130lg 0H9005 as an authentic Generac replacement part for portable generators. This option has also received positive reviews for its ease of installation and clear fuel level readings.

Common issues with the fuel gauge

The Generac 0H9005 Fuel Gauge 130LG is a popular choice for the Generac 5500 generator, with many customers reporting that it fits their model perfectly. It is a genuine OEM part, which means it is sourced directly from the original manufacturer, ensuring a perfect fit and high quality.

However, there are some common issues with this fuel gauge that are worth noting. One of the most frequently mentioned problems is the gauge clarity, with several customers complaining that the plastic lens fogs over or becomes cloudy over time, making it difficult to read. This issue appears to start occurring a few weeks after installation.

Another potential problem is with compatibility. While the 0H9005 Fuel Gauge is designed for specific Generac generator models, some customers have mentioned that it did not fit their particular model, so it is important to check compatibility before purchase.

In addition, a small number of customers have reported leaks around the fuel gauge, which may be due to improper installation or a defective part. To avoid this issue, it is recommended to lubricate the rubber gasket during installation, as per the instructions.

Finally, some customers have mentioned that the gauge's display is too small or difficult to read from a distance, which may be an issue for those with visual impairments or in low-light conditions.

Despite these issues, the majority of customers have reported positive experiences with the Generac 0H9005 Fuel Gauge 130LG, praising its ease of installation, durability, and accurate fuel level readings.

How to fix a leaking fuel gauge

To fix a leaking fuel gauge on a Generac 5500, you will need to purchase a replacement. The model number for the correct fuel gauge is 0H9005, which fits the Generac 5500 model.

Before you begin, ensure you have the necessary tools to hand. You will need a screwdriver, a new fuel gauge, and some lubricant or sealant.

Step-by-Step Guide to Fixing a Leaking Fuel Gauge:

• Purchase a replacement fuel gauge. The correct model for the Generac 5500 is the 0H9005. This can be purchased online or from a Generac dealer.
• Prepare your tools. Gather a screwdriver, some lubricant or sealant, and a replacement fuel gauge. You may also want to wear protective gloves to protect your hands from any fuel residue.
• Remove the old fuel gauge. Use a screwdriver to carefully pry out the old fuel gauge. Be gentle to avoid damaging the surrounding area.
• Lubricate the new fuel gauge. Apply a small amount of lubricant or sealant to the gasket of the new fuel gauge. This will help create a tight seal and make it easier to insert the new gauge.
• Insert the new fuel gauge. Firmly press the new fuel gauge into the tank opening. Ensure it is securely in place and fits snugly.
• Test the fuel gauge. Once the new gauge is in place, run the generator for a short time to ensure there are no leaks.
• Address any leaks. If you notice any fuel leaks around the new fuel gauge, tighten the screws and apply additional lubricant or sealant.

By following these steps, you can effectively fix a leaking fuel gauge on your Generac 5500. This will help ensure your generator provides accurate fuel level readings and prevent any fuel leaks, which could be a safety hazard.

It is important to address a leaking fuel gauge promptly to avoid further issues and potential damage to your generator. Always exercise caution when working with fuel and ensure the area is well-ventilated.

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