Replacing Fuel Filter On L200: Step-By-Step Guide For Diyers

If you're looking to change the fuel filter on a Mitsubishi L200, you've come to the right place. This is a step-by-step guide on how to do it. First, locate the fuel filter. It's usually found on the bulkhead in the engine bay, just behind the battery. It's a fram-style filter that you can simply unscrew from the mounting. Next, disconnect the wires from the bottom of the filter and remove the pipes. Be careful, as the filter will be full of fuel. Now, remove the filter from the bottom of the old filter. This might sound odd, but it's the correct process. Clamp the metal lip of the main body and unscrew the plastic part. Put this plastic piece on the new filter, along with a new seal ring on top, and wet it with new fuel. Fill the new filter with fresh fuel, not the old fuel from the previous filter. Screw it back in, replace everything, including the wires, and pump the priming button until it's firm. And that's it! You've successfully changed the fuel filter on your Mitsubishi L200.

The fuel filter is located on the bulkhead in the engine bay

To change the fuel filter on an L200, you'll need to locate it first. The fuel filter is located on the bulkhead in the engine bay.

The bulkhead is the barrier that separates the engine bay from the rest of the vehicle. It is usually a solid structure that helps to maintain the integrity of the vehicle's body by increasing its rigidity. In the case of the L200, the fuel filter is located on this bulkhead within the engine bay.

Now that you've located the fuel filter, here are the steps to change it:

• Take off the intercooler.
• Disconnect the wire below the filter.
• Loosen the clips and remove the pipes.
• Unscrew the filter carefully, as it will be full of fuel.
• Remove the filter from the bottom of the old filter.
• Clamp or vice the metal lip of the main body and unscrew the plastic top.
• Transfer this plastic top to the new filter.
• Put a new seal ring on the new filter and wet it with new fuel.
• Fill the new filter with new fuel.
• Screw the new filter back in and replace everything, including the wire below.
• Pump the priming button on the new filter until it feels firm.

By following these steps, you can successfully change the fuel filter on your L200. Remember to have fresh fuel ready to fill the new filter and take necessary precautions when handling fuel.

Disconnect wires and remove pipes before unscrewing the filter

When changing the fuel filter on an L200, it is important to take the necessary steps to ensure a safe and effective procedure. Here is a detailed guide on disconnecting wires and removing pipes before unscrewing the filter:

First, locate the fuel filter and the wires connected to it. In the case of the L200, there is a small plug/socket connector fixed to the bracket that holds the filter. This connector is attached to the two water sensor wires coming from the filter. To disconnect the wiring, trip the latch on the connector to release the plug from the socket. Gently pull the plug out of the socket, being careful not to damage the wires.

Now, let's move on to removing the pipes. Loosen the clips that hold the pipes in place. You may need to use a tool to achieve this, depending on how tight the clips are. Once the clips are loosened, carefully remove the pipes from the filter. It is important to be cautious during this step as the pipes may contain fuel.

With the wires disconnected and the pipes removed, you can now safely proceed to unscrewing the filter. Before unscrewing, ensure that you have a suitable tool to grip the filter, such as an oil filter strap wrench or a similar tool that can provide a secure grip. Remember to have a container or drain pan ready to catch any fuel that may spill during the process.

Once the filter is unscrewed, continue with the rest of the fuel filter replacement procedure. Remember to refer to a reliable guide or manual for the specific steps involved in changing the fuel filter on an L200, as there may be additional considerations or variations depending on your vehicle's make and model.

Use a Sykes oil filter strap wrench to unscrew the filter

To change the fuel filter on an L200, you will need to remove the old filter and replace it with a new one. This process involves several steps, including disconnecting wires, loosening clips, and removing pipes. One of the most critical steps is unscrewing the old filter, which can be challenging due to its tight fit and the presence of fuel. To safely and effectively unscrew the filter, a Sykes oil filter strap wrench is a recommended tool.

The Sykes oil filter strap wrench is specifically designed for the removal of oil, fuel, and water filters in automotive applications. Its strap is made of durable polyester, providing strength and flexibility to work in confined spaces. The steel tightening shank adds durability and resistance to wear and tear, ensuring a firm grip on the filter. With a large strap length, you have ample material to work with, making it suitable for filters ranging from 20mm to 300mm in diameter.

To use the Sykes oil filter strap wrench for unscrewing the fuel filter on your L200, follow these steps:

• Locate the fuel filter: The fuel filter on an L200 is typically found near the intercooler, although its exact location may vary depending on the model year and engine configuration. Refer to your vehicle's repair manual or seek guidance from online forums specific to the L200.
• Prepare the Sykes wrench: Ensure that the polyester strap is properly secured to the steel tightening shank. Adjust the strap's length to fit comfortably around the fuel filter, allowing for a firm grip.
• Position the wrench: Place the Sykes wrench around the fuel filter, ensuring that the strap makes full contact with the filter's body. The steel shank should be positioned securely, allowing you to apply force without slipping.
• Unscrew the filter: Once the wrench is securely in place, begin unscrewing the fuel filter. You may need to apply force in a counter-clockwise direction, depending on the tightness of the filter. The Sykes wrench will provide the necessary grip and leverage to safely loosen and remove the filter.
• Handle the old filter carefully: As you unscrew the filter, be cautious as it will be filled with fuel. Have a suitable container or drain pan ready to catch any spilling fuel. Carefully remove the filter from the vehicle and dispose of it properly, following local regulations for hazardous waste disposal.
• Clean the area: Before installing the new fuel filter, clean the mounting area to remove any dirt, debris, or residual fuel. This ensures a proper seal and reduces the risk of contamination.

By following these steps and using the Sykes oil filter strap wrench, you can efficiently and safely unscrew the old fuel filter on your L200, setting the stage for a successful replacement. Remember to wear appropriate safety gear, such as gloves and eye protection, when handling fuel and automotive repairs.

Fill the new filter with new fuel, not old fuel

To change the fuel filter on an L200, start by relieving the pressure in your vehicle’s fuel system and disconnecting the battery. Jack up your vehicle if the filter is underneath it rather than in the engine bay. Now, use a flat-head screwdriver to pop out the plastic clips holding the fuel filter in place. Next, slide the fuel lines away from the filter so you can take them off the nozzles on either end. Be sure to wear protective gloves and eye gear during this step. You can then slide the old fuel filter out of its bracket.

When inserting the new fuel filter, it is important to fill it with new fuel and not old fuel. This is because the old fuel filter will have been clogged with dirt, which is why you are replacing it. If you fill the new filter with old fuel, you will just be adding dirt back into the new filter, which will reduce its efficiency and lifespan.

To fill the new filter with new fuel, first, put the plastic bit from the old filter onto the new one. Then, put a new seal ring on top of the new filter and wet it with new fuel. Fill the new filter with this new fuel.

Once the new filter is filled with new fuel, you can screw it back into place, replace everything, and pump the priming button until it is firm.

Bleeding the system can be done via a bleed plug and hand pump built into the filter housing

To bleed the fuel system of a Mitsubishi L200, you must first loosen the air plug at the top of the fuel filter. For the 4th generation model, type 1 filter, you will find the air plug at the top of the fuel filter. For the 4th generation fuel filter type 2 and 3, and for the 5th generation fuel filter, you will find the hand pump at the top of the fuel filter.

Place a cloth around the air plug to prevent fuel from spraying out. Then, pump the hand pump until there are no more bubbles in the fuel coming out of the air plug. Tighten the air plug when there are no more bubbles in the fuel.

Continue pumping until the hand pump becomes stiff. Finally, check to be sure that there is no leakage of fuel.

If you are having issues starting the engine, try the hand pump process again.

Frequently asked questions