Changing Fuel Filters: Volvo Xc60 2010 Edition

The fuel filter in the 2010 Volvo XC60 is located inside the fuel tank, which means that to replace it, you will need to replace the fuel pump assembly. This is not a trivial task. It is recommended that you change the fuel filter every 60,000 miles or so, but you should always check your owner's manual for the correct interval.

The fuel filter is located inside the fuel tank

The fuel filter on the 2010 Volvo XC60 is located inside the fuel tank, on the back left of the vehicle. This means that to change the fuel filter, you will need to replace the entire fuel pump assembly.

Disclaimer: Vehicle maintenance and repairs can be dangerous and may cause serious injury. The following information is provided for informational purposes only and should not be considered complete instructions for performing vehicle repairs.

To replace the fuel pump assembly, you will need to:

• Locate the fuel pump assembly inside the fuel tank.
• Disconnect any electrical connectors and fuel lines attached to the assembly.
• Remove the old assembly and install the new one, ensuring all connections are secure.

Please refer to a qualified mechanic or a Volvo-specific repair guide for detailed instructions on replacing the fuel pump assembly on your 2010 Volvo XC60.

You need to jack up the car

To change the fuel filter on a 2010 Volvo XC60, you will need to jack up the car. This is because the fuel filter is located inside the fuel tank, so you will need to get underneath the car to access it. Here is a step-by-step guide on how to jack up your car safely:

Step 1: Park on a Stable Surface

First, make sure you park your car on a hard, flat surface, such as a concrete driveway or a garage floor. Do not attempt to jack up your car on a soft or unstable surface, as this could be dangerous.

Step 2: Secure Your Vehicle

Before you start, make sure your vehicle is secure. Put the car in "Park" and engage the parking brake. If your car has a manual transmission, keep the car in the lowest gear. It is also a good idea to block the wheels at the opposite corner of the car from where you will be jacking it up. You can use wheel chocks, or substitute them with wooden wedges or bricks.

Step 3: Locate the Jack and Jacking Points

Now, locate the jack in your car. It is usually stored in the trunk or, in an SUV, under the cargo-floor cover. Once you have found the jack, you need to locate the jacking points on the car's body. These are reinforced metal ribs specifically designed to lift the vehicle. Check your owner's manual to be sure of the exact location of the jacking points for your car.

Step 4: Position the Jack

Slide the jack right below the jack point. Make sure it is properly positioned with the correct side facing up. Check your owner's manual if you are unsure about how your jack works with the jacking point.

Step 5: Jack Up the Car

Now you are ready to start jacking up the car. Turn the jack handle clockwise slowly until the desired corner of the car leaves the ground. Take your time and make sure that the jack remains straight up and down as it lifts the car. Do not let the jack lean, as it will not hold the car securely.

Step 6: Use a Jack Stand

If you plan to work underneath the car, it is essential to use a jack stand for extra support. Place the jack stand under the rocker panel near the jack and snug it up to the car's body. This will ensure that the car cannot fall, even if the jack slips or fails.

Step 7: Lower the Car

Once you have finished your work, slowly lower the car back down and remove the jack. Remember to remove the jack stands first before lowering the car.

Disconnect the fuel supply lines

Disconnecting the fuel supply lines on a 2010 Volvo XC60 is a relatively straightforward process, but it requires careful attention to safety and detail. Here is a step-by-step guide:

Prepare the Vehicle

Before beginning any work, ensure the engine is switched off and the workplace is adequately ventilated as fuel vapours are poisonous. Jack up the car or place it over an inspection pit to access the underside of the vehicle. Place a container under the fuel filter to catch any fuel spillage.

Locate and Access the Fuel Filter

The fuel filter on the 2010 Volvo XC60 is located inside the fuel tank, on the back left of the vehicle. It is integrated with the fuel pump module, so you will need to replace the entire assembly.

Clean the Fuel Filter Mounting Bracket

Using a wire brush and WD-40 spray, clean the fuel filter mounting bracket to remove any built-up dirt or debris. This step is important to ensure that no contaminants enter the fuel system during the replacement process.

Loosen the Fuel Filter Fasteners

Using a Torx T30 and a ratchet wrench, loosen the fasteners that secure the fuel filter in place. This will allow you to access the fuel supply lines connected to the filter.

Clean the Fuel Supply Line Fasteners

Before disconnecting the fuel supply lines, use an all-purpose cleaning spray to clean the fasteners. This step will help prevent any dirt or debris from entering the fuel lines, which could cause issues with fuel flow or performance.

Now, use a flat screwdriver to carefully disconnect the fuel supply lines from the fuel filter. Be cautious as fuel may leak from the filter housing and hoses. It is recommended to have a tray or container underneath to catch any spilled fuel. Once the supply lines are disconnected, you can remove the old fuel filter and prepare to install the new one.

It is important to note that working on fuel systems can be dangerous, and proper safety precautions must be taken to avoid injury or accidents. Always refer to the vehicle's service manual for specific instructions and safety guidelines.

Remove the old fuel filter

To remove the old fuel filter from your 2010 Volvo XC60, you will first need to identify its location. The fuel filter on this model is located inside the fuel tank, which is positioned at the back left of the vehicle.

Given the location of the fuel filter, the process of replacing it is not trivial. You will need to replace the entire fuel pump assembly, which includes the fuel filter and the pump. Here is a step-by-step guide on how to remove the old fuel filter:

Prepare the Vehicle:

• Park your car on a level surface and engage the parking brake. Ensure the engine is turned off.
• For added safety, place wheel chocks behind the rear wheels to prevent accidental movement.
• If necessary, lift the car using a jack or place it over an inspection pit to access the underside of the vehicle. Ensure the car is securely supported before proceeding.

Locate and Remove the Old Fuel Filter:

• Identify the fuel tank, which is located at the back left of the vehicle.
• Place a container or tray underneath the fuel tank to catch any spilled fuel.
• Locate the fuel pump assembly, which includes the fuel filter and the pump.
• Disconnect the fuel lines and electrical connections leading to the fuel pump assembly. Be cautious, as there may still be pressurized fuel in the lines.
• Remove the mounting bolts or fasteners securing the fuel pump assembly in place.
• Carefully lift and remove the entire fuel pump assembly, which includes the old fuel filter, from the fuel tank.

At this point, you have successfully removed the old fuel filter. The next step would be to install a new fuel pump assembly, which includes a new fuel filter. Ensure you dispose of the old fuel pump assembly and any spilled fuel in a safe and environmentally responsible manner.

Install a new fuel filter

To install a new fuel filter in a 2010 Volvo XC60, first ensure that the fuel filter mounting bracket is clean. Use a wire brush and WD-40 spray.

Next, connect the fuel lines to the new fuel filter. Take care to prevent dust and dirt from getting into the fuel filter housing.

Then, screw in the fuel filter mounting bracket. Use a Torx T30 and a ratchet wrench.

Finally, tighten the fuel filler cap and close the fuel door.

Before starting the car, switch the ignition on and off several times to activate the fuel pump and make it pump fuel through the fuel system. Then, run the engine for a few minutes to ensure the component operates properly.

Frequently asked questions