Easy Fuel Door Fix For 2005 F150s

If you're looking to replace the fuel door on your 2005 Ford F-150, you've come to the right place. This article will guide you through the process, which is relatively easy and can be completed in about five minutes. Whether your fuel door is broken or you simply want to change its look, you can do it yourself and save some money. The first step is to open the fuel door. Then, you will need to press the tab with a screwdriver and slide the old door away from the hinge. Finally, you can install the new fuel door by sliding it into place. There are also some aftermarket options available for fuel doors, which offer different looks, finishes, and the ability to lock the door.

How to Change Fuel Door on 2005 F150

The process should take around five minutes

Changing the fuel door on a 2005 F150 is a quick and easy process that should take around five minutes. Here is a step-by-step guide on how to do it:

First, open your fuel door and remove the fuel cap. Hang the fuel cap somewhere safe and accessible, as you will need it later. With that done, grab your 7mm socket driver and remove the three bolts holding the fuel tank filler neck to the housing.

Now, it's time to remove the fuel door cap. Take a small flat-head screwdriver and insert it into the little slot between the door and the plastic hinge. Gently push the screwdriver towards the door cap and slowly pull it towards you until it slides forward. Then, carefully pull it off.

Next, you will need to remove the housing assembly. Locate the two slots on the top of the housing and insert a small flat-head screwdriver into each one. With the screwdrivers firmly in place, lift up on the housing and pull it towards you. Remember to remove the housing assembly in a curve motion, as the cubby hole is a large square shape.

At this point, you should have access to the fuel cap cord. Pull on the cord at a 45-degree angle to remove the fuel cap from the old hinge. Now, simply reinstall the fuel cap onto the new hinge.

To reinstall the housing assembly, insert the cubby end/west end first and push it into place firmly until it snaps in. Make sure to align it properly before applying pressure. Once the housing assembly is in place, reinstall the 7mm bolts. Remember to coat them with WD40 or PB Blaster for rust prevention.

Finally, reinstall the fuel door cap by slipping it on and moving it back towards the truck until you hear a click. And that's it! Your new fuel door is now installed and should open and close smoothly.

You will need a screwdriver

First, open the fuel door. Then, press the tab with your screwdriver and slide the old door away from the hinge. Now, you can install the new fuel door by simply sliding it into place.

If you are installing a billet fuel door, the process is slightly different. You will need a drill and a 1/4" drill bit, in addition to a screwdriver. Start by drilling out the rivets on the left side of the old fuel door. Then, slide the old door out and remove the rubber stops by twisting and pulling. Next, remove the plastic shroud by loosening the screws with your screwdriver. Install the adapter that came with your new billet fuel door, bolting it to where the rubber stops used to be. Finally, install the billet door by slipping the mounting studs into the holes where the rivets were and secure it with the last two bolts.

You may want to tape off the opening to the filler neck

To replace the fuel door on a 2005 F-150, you'll need to start by removing your fuel cap and taping off the opening to the filler neck. This is important because it prevents dust, screws, or other debris from falling into your gas tank while you work.

Once you've taped off the opening, you can begin the process of removing the old fuel door and installing the new one. This involves using a screwdriver to remove screws and pop off parts, so it's important to have the right tools and to be careful not to lose any small pieces.

The process of replacing the fuel door on a 2005 F-150 is relatively straightforward and can be completed in a few steps. By taping off the opening to the filler neck, you can help ensure that no debris falls into the gas tank and cause issues down the line.

After taping off the opening, the next steps involve removing the old fuel door and installing the new one. This process will vary slightly depending on the model of your F-150 and the type of fuel door you're installing. However, it generally involves using a screwdriver to remove screws and pop off parts, so it's important to have the right tools and to be careful not to lose any small pieces.

Overall, replacing the fuel door on a 2005 F-150 is a task that can be completed by following a few simple steps. By taping off the opening to the filler neck, you can help ensure a smooth process and avoid any potential issues caused by debris in your gas tank.

You will need to remove the fuel cap

To remove the fuel cap from your 2005 F-150, you will need to follow these steps:

Firstly, open the fuel door. This will give you access to the fuel cap. Once the fuel door is open, you can proceed to the next step.

Next, you will need to remove the fuel cap. Grasp the fuel cap firmly and turn it counter-clockwise to unscrew it from the filler neck. Be careful not to drop or damage the fuel cap, as it is essential for sealing the fuel system and preventing leaks. Place the fuel cap in a safe location where it will not be damaged or misplaced.

Now that the fuel cap has been removed, you can proceed with the rest of the fuel door replacement process. It is important to note that you should not leave the fuel cap off for an extended period, as this can cause a ""Check Engine" light to appear and lead to driving issues.

If you are replacing the fuel door due to a "floppy fuel door" issue, you will need to acquire a new fuel filler housing, which is available for purchase online or at auto parts stores. The part number for the new fuel filler housing will depend on your specific F-150 model.

Additionally, you will need a flat-head screwdriver with a small tip to perform the replacement. Before beginning the replacement process, ensure that you have all the necessary tools and parts to avoid any delays or complications.

By following these steps and acquiring the necessary parts, you will be well on your way to successfully removing the fuel cap and replacing the fuel door on your 2005 F-150.

You will need to remove the three screws holding the fuel tank filler neck to the housing

To remove the three screws holding the fuel tank filler neck to the housing, you will need a 7mm socket driver. These screws can get rusty, so you may want to spray them with a little silicone grease to help them come out without chipping anything.

Once the screws are out, you can move on to the next step of removing the fuel door cap. This is done by inserting a small flathead screwdriver into the little slot between the door and the plastic hinge. Push the screwdriver towards the door cap and gently pull it towards you. The door cap should then slide forward. Pull it off gently.

Now that the fuel door cap is removed, you can detach the housing from the body of the truck. To do this, locate the two notches in the housing. On a flareside truck, they will be slightly offset clockwise from the top. On a styleside, they should be pretty close to the top. Use your flathead screwdriver to stick the tip into one of the notches and pull away until it pops out of place. Repeat this with the other notch.

With the notches released, you can now rotate the housing counter-clockwise. This will allow you to twist the housing out of the body of the truck.

Frequently asked questions