Replacing Ford Fusion Fuel Door: Step-By-Step Guide

If you're looking to change the fuel door on your Ford Fusion, you've come to the right place. This guide will take you through the process step-by-step, so you can get your car running smoothly again. It's important to note that the method for opening the fuel door varies depending on the model of your Ford Fusion. For instance, the 2013-2020 models require you to locate and pull the fuel door release lever on the floorboard to the left of the driver's seat, while the 2006-2012 models have this lever near the bottom of the driver's side dashboard. Once you've located and pulled the lever, simply exit the vehicle, find the fuel door, and push on its outer edge to open it. Newer models may not have a gas cap, so don't be alarmed if you don't see one.

Unlocking the vehicle

To open the fuel door on a Ford Fusion, you must first unlock the vehicle. Depending on the model of your Ford Fusion, there are two ways to open the fuel door.

For 2013–2020 models, locate and pull the fuel door release lever on the floorboard to the left of the driver's seat. Exit the vehicle and locate the fuel door. Push on the outer edge of the door to open it.

For 2006–2012 models, locate and pull the fuel door release lever on the driver's side of the vehicle, near the bottom of the dashboard. Exit the vehicle and locate the fuel door. Push on the outer edge of the door to open it.

Newer models of the Ford Fusion do not have a gas cap, so you can simply place the pump into the port and begin fuelling.

Locating the fuel door release lever

To locate the fuel door release lever for the 2013–2020 models of the Ford Fusion, first make sure your vehicle is parked and the engine is turned off. You can then find the lever on the floorboard to the left of the driver's seat. Pull the lever to release the fuel door.

For the 2006–2012 models of the Ford Fusion, the process is similar. Ensure your vehicle is parked with the engine turned off. The fuel door release lever is located on the driver's side of the vehicle, near the bottom of the dashboard. Pull the lever, exit the vehicle, and then locate the fuel door.

It is worth noting that there is no fuel door release button inside the Ford Fusion. Depending on the model, there are two ways to open the fuel door. Some models require you to push the door inward for it to pop open, whereas other models have a notch that lets you open the door with your fingers. Newer models of the Ford Fusion do not have a gas cap, so don't be surprised if you do not see one.

Opening the fuel door

Firstly, ensure that your Ford Fusion is parked and the engine is turned off. This is important for safety reasons and to ensure that you are not trying to open the fuel door while the vehicle is in motion. Once the vehicle is parked and turned off, locate and unlock your car.

For the 2006-2012 models, you will need to locate the fuel door release lever on the driver's side of the vehicle, near the bottom of the dashboard. Pull this lever to activate the fuel door release. On the other hand, for the 2013-2020 models, the fuel door release lever is located on the floorboard to the left of the driver's seat. Pull this lever to release the fuel door.

After activating the release lever, exit the vehicle and locate the fuel door on the rear of the car. Depending on the model of your Ford Fusion, there are two ways to open the fuel door. Some models have a notch that you can use to pry the door open with your fingers. Simply get a good grip on the notch and pull the door towards you. Other models may require you to push the door inward before it pops open. Try applying gentle pressure on the outer edge of the door to see if it opens.

It is important to note that newer models of the Ford Fusion do not have a gas cap. Once you have opened the fuel door, you can proceed to refuel your vehicle by placing the pump directly into the port.

Using the fuel nozzle

Once you have located and opened the fuel door on your Ford Fusion, you can begin the process of refuelling. Here is a step-by-step guide on using the fuel nozzle:

Firstly, it is important to ensure your vehicle is parked and the engine is turned off before attempting to refuel. This is a safety precaution that must not be overlooked.

Now, you can pick up the fuel nozzle. You will notice a small hole near the tip of the nozzle with a small pipe leading back into the handle. This is a key component of the nozzle's functionality, utilising the Venturi effect to detect when the tank is full.

Place the nozzle into your vehicle's fuel tank and begin refuelling. The Venturi effect comes into play as air is drawn through the hole near the tip of the nozzle. When the tank is not full, air passes through the hole with ease. However, as the tank begins to fill up, the level of gasoline rises and eventually blocks the hole.

At this point, a mechanical linkage in the handle senses a change in suction due to the blocked hole, and the nozzle automatically shuts off. This automatic shut-off feature is an essential safety measure to prevent overfilling, which can lead to spills and the release of harmful vapours.

It is important to note that newer models of the Ford Fusion do not have a gas cap. Simply place the pump into the fuel tank and begin the refuelling process. The Ford Fusion's fuel tank is designed to work seamlessly with the nozzle to ensure a safe and efficient refuelling experience.

Closing the fuel door

If your Ford Fusion model is from 2013 to 2020, you will need to push on the outer edge of the door to close it. This is the same process for the 2006 to 2012 models.

For the 2013-2020 models, you will also need to locate and pull the fuel door release lever on the floorboard to the left of the driver's seat before exiting the vehicle.

For the 2006-2012 models, the fuel door release lever is located on the driver's side of the vehicle, near the bottom of the dashboard.

It is important to note that newer models of the Ford Fusion do not have a gas cap. So, after closing the fuel door, you can simply place the pump into the port and begin fuelling.

Frequently asked questions