The Challenger Fuel Door: Easy Diy Replacement Guide

Changing the fuel door on a Dodge Challenger is a simple task that can be completed in a few minutes. The process involves removing the stock fuel door assembly and installing a new one. This can be done by accessing the backside of the assembly through the inner wheel well, unscrewing the fasteners or plastic tabs holding the existing door in place, and then snapping the new fuel door into position. In addition to a complete fuel door replacement, it is also possible to modify the appearance of the fuel door by changing its colour or replacing the emblem.

Unscrew the two fasteners

To remove the stock fuel door from your Dodge Challenger, you'll need to carefully unscrew the two fasteners that secure the existing door. Here's a detailed guide to help you through the process:

Before you begin, open the fuel door and remove the fuel cap. This will give you access to the fasteners. It's important to be cautious during this step as the area is quite close to the paintwork, and you don't want to accidentally slip and damage the paint. If you're concerned, consider taping the area around the fuel door with masking tape to protect it.

Now, locate the two fasteners. They should be visible once you've opened the fuel door. You may need to use a screwdriver or a similar tool to carefully unscrew them. Make sure you don't lose the fasteners as you may need to reuse them when installing the new fuel door.

Once the fasteners are removed, you can gently pull the fuel door away from the car. Be careful not to scratch the paintwork during this step. With the old fuel door removed, you can now prepare to install the new one.

Before installing the new fuel door, take a moment to inspect it and ensure it is the correct model for your Dodge Challenger. It should come with instructions, but if not, you can refer to online resources or forums for guidance. Carefully follow the installation steps, making sure to handle the new fuel door with care to avoid any damage.

In conclusion, unscrewing the two fasteners is a crucial step in changing the fuel door on your Dodge Challenger. By taking your time and being cautious, you can successfully remove the old fuel door and prepare for the installation of the new one. Remember to refer to the instructions provided with your new fuel door or seek additional guidance if needed.

Remove the fuel door

To remove the fuel door of a Dodge Challenger, you will need to access the backside of the assembly through the inner wheel well. This can be done easily with a stock ride height, but for lowered vehicles (or to get better access) it is recommended to jack up the rear, support it with jack stands, and remove the rear wheel.

Open the fuel door and remove the fuel cap. Carefully unscrew the two fasteners securing the existing door. If you're worried about scratching the paintwork, tape the area with masking tape.

Now, carefully peel back the inner fender liner to gain access to the back side of the remaining fuel door "cup." The liner is made from flexible plastic, so don't worry about bending it or breaking it.

Finally, grasp the "cup" from behind and push it outward. It should just pop out.

Peel back the inner fender liner

To peel back the inner fender liner of your Dodge Challenger, you will first need to open the fuel door and remove the fuel cap. Then, carefully unscrew the two fasteners securing the existing door. This step requires care, as it is very close to the paintwork. If you are worried about damaging the paintwork, consider taping the area with masking tape. Once the fasteners are removed, carefully peel back the inner fender liner to gain access to the back side of the remaining fuel door "cup." The liner is made from flexible plastic, so don't worry about bending or breaking it.

The inner fender liner of your Dodge Challenger is designed to be flexible and easy to manipulate. However, it is important to work carefully when peeling it back to avoid any accidental damage. Once you have accessed the backside of the fuel door assembly, you can proceed with the next steps of the fuel door replacement process. Remember to reposition the fender liner securely before concluding the installation process.

The process of peeling back the inner fender liner on your Dodge Challenger is a delicate but straightforward task. By taking your time and working carefully, you can successfully access the necessary components for your fuel door replacement. Always refer to the manufacturer's instructions or seek professional assistance if you have any doubts or concerns during the process.

When peeling back the inner fender liner, it is important to create sufficient space to access the fuel door assembly. Make sure you have adequate lighting and a clear view of the components. If needed, you can use a flashlight or a headlamp to illuminate the area. Additionally, having a second person to assist you can be helpful, especially if this is your first time performing this task.

Grasp the cup from behind and push it out

To change the fuel door on a Dodge Challenger, you'll first need to open the fuel door and remove the cap. Then, carefully unscrew the two fasteners securing the existing door. If you're worried about scratching the paintwork, you can tape the area with masking tape. Once the fasteners are removed, carefully peel back the inner fender liner to access the back side of the remaining fuel door "cup." The liner is made of flexible plastic, so don't worry about bending or breaking it.

Now, for the part you asked about in detail: Grasp the cup from behind and push it outward. It should just pop out. Be careful not to scratch the paintwork as you do this.

Once the old cup is removed, you can position the new fuel door assembly (from the outside) and simply snap it into place. No screws are required for this step. Just ensure that the rubber grommet fits nicely over the fuel tube. Finally, reposition the fender liner, and your new fuel door is ready to use!

Position the new fuel door assembly

To position the new fuel door assembly, follow these steps:

Firstly, position the new fuel door assembly from the outside of your Dodge Challenger. You should notice that the new assembly simply snaps into place, so there is no need for screws. Ensure that the rubber grommet fits nicely over the fuel tube. This is important to prevent any fuel leaks.

Next, carefully reposition the fender liner. Take care not to force the fender liner back into place, as this could damage the new fuel door assembly or the surrounding paintwork. Once the fender liner is in place, check that the new fuel door assembly is secure and properly aligned with the fuel tube.

Finally, test the new fuel door assembly by opening the fuel door and placing the fuel cap back into the fuel filler. Ensure that the fuel cap fits securely and that the fuel door closes and latches properly.

If you are satisfied that the new fuel door assembly is functioning correctly, you can then enjoy your new fuel door!

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