Replacing Fuel Pump In Subaru Impreza: Step-By-Step Guide

how to change a subaru impreza fuel pump

Changing the fuel pump on your Subaru Impreza is a simple task, but it's important to take precautions when dealing with fuel. Work in a well-ventilated area, keep clear of open flames, and wear a respirator if possible. The procedure for changing the fuel pump varies slightly depending on the model year of your Impreza, but the basic steps include locating the fuel pump, disconnecting the electrical connectors, removing the fuel lines, and installing the new pump.

Characteristics Values
Step 1 Park the vehicle in a safe and level place.
Step 2 Open the hood and start the engine.
Step 3 Disconnect the fuel pump relay located in the power distribution box or fuse box at the front and to the left (driver's side) of the engine compartment.
Step 4 Wait until the engine stalls and crank it for about 3 seconds to relieve the remaining pressure in the system and turn the ignition off.
Step 5 Loosen the fuel filler cap, raise the rear seat and move the floor mat to the side.
Step 6 Remove the access lid on the floor to expose the fuel pump assembly on the fuel tank and disconnect the fuel pump electrical connector.
Step 7 Clean the fuel lines connectors and around the fuel pump assembly lid to avoid fuel system contamination.
Step 8 Remove the jet pump hose and disconnect the two quick connectors from the fuel supply and return lines.
Step 9 Remove the nuts holding the fuel pump assembly to the fuel tank using a wrench or ratchet and socket.
Step 10 Lift the fuel pump assembly off the tank, discard the O-ring seal located underneath the assembly lid and install the new pump on the assembly.
Step 11 Install a new O-ring seal, set the fuel pump assembly in the tank and tighten the nuts in a crisscross pattern. Torque nuts to 3.3-foot lbs. (4.4 Nm).
Step 12 Install the lid fuel hoses, plug the pump electrical connector and fuel pump relay. Start the engine and check for leaks. Then install the access lid, floor mat, rear seat and tighten the fuel filler cap.

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Disconnect the fuel pump relay

Disconnecting the fuel pump relay is one of the first steps to changing a Subaru Impreza fuel pump. Here is a detailed, step-by-step guide on how to do this:

Park your Subaru Impreza in a safe and level place. It is important that the vehicle is secure and will not move while you are working on it.

Open the hood of the car and start the engine. This will make it easier to access the fuel pump relay and complete the disconnection process.

Locate the fuel pump relay. It is usually found in the power distribution box or fuse box at the front and to the left (driver's side) of the engine compartment. The relay should be identifiable by its markings on the relay, the inside, or top of the distribution box lid.

Once you have located the fuel pump relay, proceed to disconnect it. This step will involve releasing the remaining pressure in the system. To do this, wait until the engine stalls, then crank it for about three seconds before turning the ignition off.

After disconnecting the fuel pump relay, you can continue with the next steps of changing the fuel pump, such as loosening the fuel filler cap, raising the rear seat, and moving the floor mat to access the fuel pump assembly. Remember to work in a well-ventilated area and take the necessary precautions when handling fuel to ensure your safety.

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Loosen the fuel filler cap

  • Park your vehicle in a safe and level place.
  • Work in a well-ventilated area to ensure proper airflow and reduce the risk of inhaling fumes.
  • Keep the area clear of any open flames or sparks, as fuel is highly flammable.
  • Wear a proper respirator to protect yourself from inhaling fumes.
  • Run your car down on fuel as much as possible before starting the replacement process. This will minimise the amount of fuel in the tank and reduce the risk of spills.
  • Have a fire extinguisher nearby in case of any accidents.
  • Be cautious when handling the fuel lines and connectors, as they may be under pressure.
  • Place a shop rag or towel underneath the fuel lines to absorb any fuel that may spill or leak during the replacement process.

Remember to work slowly and carefully, especially if you are performing this task for the first time. It is better to take your time and ensure that everything is done correctly, rather than rushing and risking damage to your vehicle or injury to yourself.

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Remove the access lid

To remove the access lid of your Subaru Impreza, you will first need to park your vehicle in a safe and level place. Open the hood and start the engine. Disconnect the fuel pump relay located in the power distribution box or fuse box at the front and to the left (driver's side) of the engine compartment. The markings on the relay, the inside or top of the distribution box lid should identify the relay.

Wait until the engine stalls and then crank it for about three seconds to relieve the remaining pressure in the system. Turn the ignition off. Loosen the fuel filler cap, raise the rear seat, and move the floor mat to the side.

Now, you can remove the access lid on the floor to expose the fuel pump assembly on the fuel tank. You may need to use a wrench or ratchet and socket to remove the nuts holding the lid in place. Be sure to work in a well-ventilated area and keep clear of any open flames when performing this task.

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Disconnect the fuel pump electrical connector

Disconnecting the fuel pump electrical connector is a crucial step in changing a Subaru Impreza fuel pump. Here is a detailed, step-by-step guide on how to do this:

Firstly, park your vehicle in a safe, level place, away from open flames, and open the hood. Start the engine and locate the fuel pump relay in the power distribution box or fuse box. Disconnect the fuel pump relay, which should be identifiable by markings on the relay or the inside/top of the distribution box lid.

Next, wait for the engine to stall, then crank it for about three seconds to relieve any remaining pressure in the system. Turn the ignition off. Loosen the fuel filler cap, and then access the fuel pump assembly. To do this, raise the rear seat, move the floor mat to the side, and remove the access lid on the floor.

Now, you should be able to see the fuel pump electrical connector. Before disconnecting it, it is important to clean the fuel lines, connectors, and the area around the fuel pump assembly lid to avoid fuel system contamination. Place a shop rag underneath the fuel lines to absorb any remaining fuel.

Finally, you can disconnect the fuel pump electrical connector. This step is part of a broader process of changing the fuel pump on a Subaru Impreza, but it is important to be cautious when working with fuel systems to ensure your safety.

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Remove the jet pump hose

To remove the jet pump hose on a Subaru Impreza, you will need to first expose the fuel pump assembly. This can be done by opening the hood, disconnecting the fuel pump relay, cranking the engine for about 3 seconds, and then turning the ignition off. Next, loosen the fuel filler cap, raise the rear seat, and move the floor mat to access the fuel pump assembly.

Once you have located the fuel pump assembly, you will need to disconnect the fuel pump electrical connector and clean the fuel lines and connectors to avoid fuel system contamination. Place a shop rag underneath the fuel lines to absorb any remaining fuel.

Now, you are ready to remove the jet pump hose. Hold the quick connector and press down on the locking tabs at the end of the connector, then pull the line to disengage it from the fuel supply and return lines. Be careful when removing the hose, as fuel may spill out. It is recommended to have a few towels on hand to soak up any excess fuel.

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