
Diesel fuel additives are an essential component of diesel engine maintenance. Unlike gasoline, diesel fuel requires additives to protect its performance, stability, lubricity, and cetane rating. By adding additives, diesel vehicle owners can enhance their engine's performance, increase its lifespan, and protect it from cold weather conditions. The type and amount of additive used depend on various factors, including temperature and the diesel quantity in the tank. Proper mixing is crucial, and while opinions vary on whether to add the additive before or after fuelling, most agree that adding it before fuelling ensures better mixing. This process can be done at the pump or at home, depending on personal preference and convenience. Overall, diesel fuel additives play a vital role in maintaining and optimizing the performance of diesel engines.
| Characteristics | Values |
|---|---|
| When to add a diesel fuel additive | When temperatures reach 32°F, use anti-gel additives. Increase the quantity of anti-gel when temperatures reach 0°F. |
| If the weather forecast suggests that temperatures will plummet, use diesel additives in preparation for the drop. | |
| Add diesel fuel additives when the diesel composition in your vehicle changes. | |
| Add diesel additives to protect its cold-weather performance, stability, lubricity, and cetane rating. | |
| Add a lubricating diesel additive to prevent premature engine wear and tear. | |
| Add diesel fuel anti-gel each time you fill the tank in the winter. | |
| Add the additive before you start to fill up the tank to ensure a proper mix. | |
| Add the additive at the pump while fueling to ensure it is properly mixed and your diesel is not too cold during winter months. | |
| Add enough fluid for a full tank of 36 gallons for the first application. | |
| Each fill-up after the first application should be based on how much diesel you add. | |
| Add the additive at the fueling station, then proceed to fill up with diesel. | |
| Fill up the truck, go home, then add the additive. |
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What You'll Learn

Add diesel fuel additive before filling up your tank
Adding a diesel fuel additive is a sure way to improve the fuel's stability and increase the lifespan of your vehicle. Diesel fuel needs additives to protect its cold weather performance, stability, lubricity, and cetane rating.
There are different types of additives, such as lubricating additives and anti-gel additives, which are particularly useful in winter to improve your engine's cold-weather performance. It's recommended to use diesel fuel anti-gel each time you fill the tank in the winter.
You should add the additive before filling up your tank for a proper mix. This is because the additive will mix with the fuel as it goes into the tank. However, some people prefer to add the additive after filling up, either at the pump or when they get home, as it will still mix with some driving and sloshing.
There are different ways to add the additive to your tank. You can use a funnel, or, in the case of Opti-Lube, use the bottle to shove into the tank and drain it. Some people keep the additive in their truck, while others keep it at home and add it to their tank before heading to the pump. It's important to know how much additive to add depending on how much fuel you are putting in your tank.
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Use anti-gel additives to improve cold-weather performance
Diesel fuel contains paraffin, which starts to crystallize at 32°F (0°C). When the temperature drops to 11-15°F (-11 to -26°C), the paraffin turns to gel, clogging the fuel tank and filters. This can cause issues such as difficulty starting the engine or power loss.
To prevent these issues, you can use anti-gel additives, which lower the gelling point of the fuel and protect your fuel system from becoming clogged. Anti-gel additives are especially useful when temperatures are expected to drop rapidly and when they reach freezing. They can also be used when fuel begins to gel to prevent the issue from worsening.
Diesel Winter Anti-Gel by Hot Shot's Secret is one such additive that improves winter operability using three different chemicals: a wax modifier, a wax anti-settling agent, and a military-grade de-icer. The wax modifier significantly reduces the point at which wax in diesel fuel solidifies, while the wax anti-settling agent keeps the wax dispersed once the precipitation temperature is reached. This additive can protect fuel to temperatures as low as -65°F (-54°C).
Other popular anti-gel additives include Power Service, Howes, and Fuel Ox®. It is important to note that anti-gel additives will not harm your engine, so it is better to use more than not enough when preparing for cold weather.
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Lubricating additives prevent engine wear and tear
Diesel fuel needs additives because, unlike gasoline, it is a heavy fuel that's more prone to change over time, even when stored. Lubricating additives are vital for the proper lubrication and prolonged use of motor oil in modern internal combustion engines.
Lubricating additives are chemical compounds that improve the lubricant performance of base oil. They are selected for their ability to perform their intended function, mix easily with the base oil, be compatible with other additives, and be cost-effective. Some additives perform their function within the body of the oil, while others work on the surface of the metal.
Lubricating additives help prevent engine wear and tear by reducing friction between moving parts. They alter the lubricity of the base oil, allowing the engine to run more smoothly. Friction modifiers, such as molybdenum disulfide, are used to increase engine fuel economy. Extreme pressure agents bond to metal surfaces, keeping them from touching even under high pressure. Anti-wear or wear-inhibiting additives cause a film to surround metal parts, helping to keep them separated. Zinc dialkyldithiophosphate or zinc dithiophosphates are typically used for this purpose.
In addition to reducing friction, lubricating additives can also help prevent corrosion and oxidation. Detergent additives, for example, are used to clean and neutralize oil impurities that would normally cause deposits (oil sludge) on vital engine parts. Corrosion or rust-inhibiting additives retard the oxidation of metals inside an engine, while antioxidant additives prevent the degradation of the oil stock by oxidation.
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Add enough additive for the amount of diesel you're putting in
Adding the correct amount of fuel additive to your diesel is crucial to ensure your engine's optimal performance and longevity. The quantity of additive required depends on the amount of diesel you intend to put in your vehicle.
Different brands of additives will have their own unique recommendations for the amount needed per gallon of diesel. It is important to carefully read and follow the manufacturer's instructions on the product you have chosen. This ensures you add the correct amount for the volume of diesel you are using.
For example, if you are using Opti-Lube XPD, the manufacturer recommends using one ounce of the additive per gallon of diesel. Thus, if you intend to fill up 10 gallons of diesel, you would need to add 10 ounces of Opti-Lube XPD.
It is generally recommended to add the fuel additive before filling up your diesel tank. This ensures that the additive and diesel mix properly. However, some people choose to add the additive after filling up, especially if they are adding it at home, and this does not cause any issues with the performance of the vehicle.
In colder weather, it is important to use anti-gel additives to prevent the fuel from gelling and improve your engine's performance. The quantity of anti-gel additive required may need to be adjusted based on the temperature, following the manufacturer's instructions.
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Use a funnel to avoid spills and leaks
When adding diesel fuel additives, it's essential to use a funnel to prevent spills and leaks. This method ensures that the additive is directed into the tank, avoiding any accidental messes. It is a simple yet effective tool that can make the process much cleaner and safer.
Using a funnel provides a clear path for the additive to flow directly into the tank, reducing the risk of spills. By concentrating the flow, you can more easily control the amount of additive dispensed, ensuring that it is dispensed accurately and efficiently. This precision helps to avoid overfilling or spilling, which could result in a messy and potentially hazardous situation.
Additionally, a funnel helps to avoid leaks. By providing a narrow passage, it slows down the flow, giving you better control over the dispensing rate. This controlled release reduces the chances of the additive overflowing or leaking out, especially when compared to pouring directly from the bottle.
Funnels are also advantageous as they can be used with a variety of containers. Whether you're using a small bottle or a larger container, a funnel can be easily adapted to fit different sizes, ensuring a secure transfer every time. This versatility means you can choose the most suitable container for your additive without worrying about spills or leaks during the transfer process.
Overall, using a funnel when adding diesel fuel additives is a simple yet effective way to maintain a clean and safe environment. By directing the flow, preventing spills, and reducing the risk of leaks, it ensures that the additive ends up where it should—in your tank, not on your vehicle or the ground. This tool is a valuable addition to your diesel maintenance routine, making the process more efficient and helping you avoid the hassle and mess of accidental spills.
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Frequently asked questions
It is recommended to add diesel fuel additives when the temperature drops to 11 to 15°F to prevent the fuel from turning to gel and clogging the fuel tank and filters. You can also add diesel fuel additives when you notice any signs of your engine running rougher than normal.
The amount of diesel fuel additive to use depends on the product and the number of gallons of fuel you are putting in. Check the manufacturer's instructions for the recommended amount. It is generally suggested to use a bit more if you are unsure, as it is cheaper than paying for an engine overhaul.
You can add the diesel fuel additive directly into your fuel tank at the pump before filling up with diesel. Alternatively, you can fill up your tank and then add the additive when you get home. Adding the additive before fueling ensures proper mixing and is especially important when using anti-gel additives in cold weather.











































