
The cost of fuel cells varies depending on the type of fuel cell and the intended use. For example, fuel cell electric vehicles (FCVs) are available for purchase or lease in the US for approximately $58,300 or $379-$389 per month. This cost includes access to hydrogen fuel for up to 3 years or $13,000-$15,000. The cost of FCVs has decreased significantly over the last decade, making hydrogen-powered vehicles a more attractive option for consumers. The global FCV market is projected to grow from $2.5 billion in 2022 to over $30 billion by 2032, indicating increasing demand for this technology. Additionally, the cost of producing green hydrogen is expected to decrease in the coming years, making it a more competitive option in the energy market.
| Characteristics | Values |
|---|---|
| Cost of fuel cell electric vehicles | Approximately $58,300 or $379-$389/month |
| Cost of hydrogen fuel | $13,000-$15,000 |
| Cost of FCVs plunge | 65% over the last decade |
| Global FCV market growth | $2.5 billion in 2022 to over $30 billion by 2032 |
| Hydrogen production cost | $2 per kilogram |
| Fuel cell product line | Horizon H-1000 PEM Fuel Cell (1 kW), Horizon H-2000 PEM Fuel Cell (2 kW), Horizon H-3000 PEM Fuel Cell (3 kW) |
| Fuel cell company | FuelCell Energy, Inc. |
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What You'll Learn

Fuel cell electric vehicles cost around $58,300 in the US
Fuel cell technology has become much more economical and scalable for commercial use in recent years. The cost of fuel cell vehicles (FCVs) has decreased by over 65% in the last decade, making hydrogen-powered vehicles a more attractive option for everyday use. This has resulted in a growing market for FCVs, which is projected to expand from $2.5 billion in 2022 to over $30 billion by 2032.
Fuel cell electric vehicles are currently manufactured in low volumes, but they are available for purchase or lease in the US. The cost of these vehicles is approximately $58,300, or they can be leased for $379-$389 per month. This cost includes access to hydrogen fuel for up to three years or $13,000-$15,000 worth of fuel, depending on the manufacturer.
The levelized cost of driving a fuel cell electric vehicle includes initial vehicle costs, fuel costs, and, if applicable, residential charger equipment and installation. It is important to note that the representative values provided may differ from specific models available on the market due to variations in make, model, trim, pricing incentives, and geographic heterogeneity.
The cost of hydrogen fuel for fuel cell electric vehicles is based on current modelled costs rather than market costs due to the variability of current hydrogen prices. As the production of clean hydrogen becomes more cost-effective, it will become a more competitive fuel option in various sectors, further driving the adoption of fuel cell electric vehicles.
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Fuel cell costs are based on low production volume
Fuel cell costs are largely based on low production volume. Fuel cell electric vehicles are currently manufactured in small quantities, and as a result, they are priced at a premium. In the US, these vehicles are available for purchase or lease for approximately $58,300, or $379-$389 per month. This cost often includes access to hydrogen fuel for free for up to 3 years or $13,000-$15,000.
The high cost of fuel cells is also attributed to the current manufacturing process, which is based on low production volume. Estimates of these costs are adapted from research papers, such as James et al. (2018) and Adams et al. (2019). The assumption is that manufacturing will gradually increase to high-volume production by 2050. As production volume increases, costs are expected to decrease due to economies of scale.
The cost of fuel cells has already seen a significant decrease over the last decade, with a plunge of over 65% in the cost of FCVs. This decrease in cost is a result of innovations, production improvements, and advancements in technology. With greater environmental awareness and policy-driven incentives, hydrogen is becoming an increasingly attractive fuel source for everyday use. The global FCV market is projected to grow from $2.5 billion in 2022 to over $30 billion by 2032, showcasing the increasing demand for fuel cell technology.
The availability of green hydrogen is a critical factor in the hydrogen market. The development and investment in scaling out green hydrogen production are crucial to making it more widely available and competitive in the market. McKinsey predicts that at a production cost of approximately $2 per kilogram, clean hydrogen will become a viable option for many sectors. Government subsidies and support are vital to lowering these costs and achieving net-zero targets.
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Fuel cell vehicles are more economical and scalable
Fuel cell electric vehicles (FCEVs) are becoming increasingly economical and scalable. The cost of FCEVs has decreased significantly over the last decade, making them a more attractive option for consumers. This drop in price can be attributed to innovations, production improvements, and advancements in technology. As a result, the global market for FCEVs is projected to expand rapidly, from $2.5 billion in 2022 to over $30 billion by 2032.
One of the primary factors contributing to the growing popularity of FCEVs is the decreasing cost of hydrogen fuel. Hydrogen prices are highly variable, and the current modelled costs are used as the baseline for fuel cell electric vehicles. McKinsey predicts that clean hydrogen will become highly competitive in multiple sectors if its production cost drops to approximately $2 per kilogram. This will make it cheaper to produce green hydrogen, which leaves no greenhouse gas byproducts, compared to the current grey hydrogen production method.
The scalability of FCEVs is also being driven by stricter vehicle emission regulations, government investments and subsidies, and the growing adoption of passenger FCEVs in Asia, particularly in Japan and South Korea. Companies are increasingly shifting towards FCEVs due to their greater efficiency over electric vehicles, especially for long-haul and bulk transportation. Additionally, the availability of free hydrogen fuel for up to three years with the purchase or lease of an FCEV further enhances the economic viability of these vehicles.
The levelized cost of driving FCEVs includes initial vehicle costs, fuel costs, and, if applicable, residential charger equipment and installation. While this does not cover all operational and maintenance expenses, it provides a comprehensive metric for comparing the costs of different powertrains. As FCEV technology continues to advance, costs may either decrease or increase alongside improvements in performance, demonstrating the potential for FCEVs to become even more economical in the future.
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Hydrogen fuel is free for up to 3 years with some companies
Hydrogen fuel cells are an alternative to standard portable power generators. The Horizon H-1000 PEM Fuel Cell is a 1-kilowatt, air-fed, and air-cooled fuel cell. There is also the Horizon H-2000 PEM Fuel Cell, which is a 2-kilowatt, air-fed, and air-cooled fuel cell. The Horizon H-3000 PEM Fuel Cell is a 3-kilowatt, air-fed, and air-cooled fuel cell. These fuel cells are available for sale or lease in the US for approximately $58,300 or $379-$389 per month.
While hydrogen fuel is more expensive than traditional fuels today, it is expected to become cheaper than most conventional fossil fuels in the future. Experts predict that hydrogen fuel prices will drop dramatically in the coming years. The price of green hydrogen is already falling, and it is expected to be cost-competitive with traditional fuel sources within ten years. This is due to the falling costs of renewable energy sources such as solar, wind, and water, which are used to produce green hydrogen.
Additionally, governments around the world are increasing their support for hydrogen fuels, which will likely lead to even lower prices. The US Department of Energy's Earthshots program, for example, aims to encourage the development of hydrogen fuel to reduce its costs. As a result, hydrogen fuel cell buses are predicted to be less expensive to operate than battery-powered and ICE buses.
To incentivize the use of hydrogen fuel, some companies are offering free hydrogen fuel for up to three years with the purchase or lease of a fuel cell electric vehicle. This offer is currently available from Honda, Hyundai, and other companies, as mentioned by Baronas and Achtelik in 2019.
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Green hydrogen is becoming cheaper to produce
The cost of producing green hydrogen is expected to decrease by around 50% by 2030 and then continue to fall steadily, albeit at a slightly slower rate, until 2050. This decline in production costs can be attributed to the decreasing cost of renewable energy production and electrolyser hardware.
Currently, green hydrogen is more expensive than grey hydrogen, which is produced using industrial processes powered by fossil fuels, particularly natural gas. Grey hydrogen is widely available and inexpensive, costing around €1-2/kg. In contrast, green hydrogen, which is formed using renewable energy sources such as solar or wind power to operate electrolysers that split water molecules, typically costs €3-8/kg. However, this price varies, with some reports placing it at $7.57/kg or even as low as $2-3/kg in Lancaster, California.
The higher cost of green hydrogen compared to grey hydrogen is due to the additional expenses incurred after production, including compression, transportation, and pump maintenance. However, as renewable energy technology improves and becomes more widely adopted, the cost of producing green hydrogen is expected to decrease significantly.
To promote the use of green hydrogen and make it more cost-competitive, governments must implement the correct regulatory frameworks and support industries in piloting projects. By taking these steps, countries can advance their national sustainability agendas while capitalising on the growing market for green hydrogen.
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Frequently asked questions
Fuel cell electric vehicles are currently manufactured at low production volume and are available in the US for around $58,300.
The levelized cost of driving includes initial vehicle costs, fuel costs, and, if applicable, residential charger equipment and installation.
The cost of hydrogen fuel varies, but it is expected to become much cheaper over the next decade.
The cost of fuel cell technology has decreased by over 65% in the last decade, making it a more attractive fuel source for everyday use.








































